UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, D.C. 20549
Annual Report Filed Pursuant to Section 13 or 15(d)
of the Securities
Exchange Act of 1934
For the fiscal year ended December 31, 2004 |
Commission File Number
1-9887 |
OREGON STEEL MILLS, INC.
(Exact name of registrant as specified in its charter)
Delaware (State or other jurisdiction of incorporation or organization) |
94-0506370 (IRS Employer Identification No.) |
|||||
1000 S.W.
Broadway Suite 2200 Portland, Oregon (Address of principal offices) |
97205 (Zip Code) |
Registrants telephone number, including area code: (503) 223-9228
Securities registered pursuant to Section 12(b) of the Act: None
Title of each
class |
Name of each exchange on which registered |
|||||
Common Stock, $.01 par
value per share |
New York Stock
Exchange |
Securities registered pursuant to Section 12(g) of the Act: None
Common Stock, $.01
par value |
35,428,588 |
|||||
(Title of
Class) |
(Number of
shares outstanding) |
Documents incorporated by reference:
OREGON STEEL MILLS, INC.
TABLE OF CONTENTS
Page
|
||||||
---|---|---|---|---|---|---|
PART I |
||||||
ITEM
1. |
BUSINESS |
1 | ||||
|
General |
1 | ||||
|
Products |
3 | ||||
|
Raw Materials and Semi-finished Slabs |
7 | ||||
|
Marketing and Customers |
7 | ||||
|
Competition and Other Market Factors |
9 | ||||
|
Environmental Matters |
10 | ||||
|
Labor Matters |
13 | ||||
|
Employees |
15 | ||||
ITEM
2. |
PROPERTIES |
15 | ||||
ITEM
3. |
LEGAL PROCEEDINGS |
16 | ||||
ITEM
4. |
SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS |
17 | ||||
|
Executive Officers of the Registrant |
17 | ||||
PART II |
||||||
ITEM
5. |
MARKET FOR REGISTRANTS COMMON EQUITY, RELATED STOCKHOLDER MATTERS
AND ISSUER PURCHASES OF EQUITY SECURITIES |
17 | ||||
ITEM
6. |
SELECTED FINANCIAL DATA |
18 | ||||
ITEM
7. |
MANAGEMENTS DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND
RESULTS OF OPERATIONS |
19 | ||||
ITEM
7A. |
QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK |
32 | ||||
ITEM
8. |
FINANCIAL STATEMENTS AND SUPPLEMENTARY DATA |
33 | ||||
ITEM
9. |
CHANGES IN AND DISAGREEMENTS WITH ACCOUNTANTS ON ACCOUNTING AND FINANCIAL
DISCLOSURE |
109 | ||||
ITEM
9A. |
CONTROLS AND PROCEDURES |
109 | ||||
ITEM
9B. |
OTHER INFORMATION |
110 | ||||
PART III |
||||||
ITEMS
10. AND 11. |
DIRECTORS AND EXECUTIVE OFFICERS OF THE REGISTRANT AND EXECUTIVE COMPENSATION |
110 | ||||
ITEM
12. |
SECURITY OWNERSHIP OF CERTAIN BENEFICIAL OWNERS AND MANAGEMENT AND RELATED
STOCKHOLDER MATTERS |
110 | ||||
ITEM
13. |
CERTAIN RELATIONSHIPS AND RELATED TRANSACTIONS |
110 | ||||
ITEM
14. |
PRINCIPAL ACCOUNTANT FEES AND SERVICES |
110 | ||||
PART IV |
||||||
ITEM
15. |
EXHIBITS AND FINANCIAL STATEMENT SCHEDULES |
111 | ||||
|
SIGNATURES |
118 |
PART I
ITEM 1. | BUSINESS |
General
Oregon Steel Division
1
RMSM Division
2
Products
Overview
3
Products
|
Markets
|
|||||||
---|---|---|---|---|---|---|---|---|
Oregon
Steel Division |
Specialty steel and coiled plate |
Steel service centers Heavy equipment manufacturers Railcar manufacturers Pressure vessel manufacturers Welded pipe mills |
||||||
|
Commodity steel and coiled plate |
Steel service centers Construction Ship and barge manufacturers Heavy equipment manufacturers |
||||||
|
Large
diameter steel line pipe |
Oil and petroleum natural gas transmission pipelines Construction |
||||||
|
ERW
pipe and casing |
Oil
and natural gas line pipe Construction |
||||||
|
Structural tubing |
Steel service centers Construction Ship and barge manufacturers Heavy equipment manufacturers |
||||||
RMSM
Division |
Rail |
Rail
transportation |
||||||
|
Rod
and bar products |
Construction Durable goods Capital equipment |
||||||
|
Seamless pipe |
Oil
and gas producers |
4
Tons
Shipped
|
||||||
---|---|---|---|---|---|---|
Product
Class
|
2004
|
2003
|
2002
|
|||
Oregon
Steel Division: |
||||||
Steel
Plate |
569,300 | 424,500 | 402,000 | |||
Coiled
Plate |
51,900 | 76,800 | 65,600 | |||
Large
Diameter Steel Line Pipe(1) |
115,800 | 181,200 | 444,600 | |||
ERW
Pipe |
78,200 | 56,600 | 34,800 | |||
Structural
Tubing(2) |
55,400 | 1,600 | | |||
Other |
400 | | | |||
Total
Oregon Steel Division |
871,000 | 740,700 | 947,000 | |||
RMSM
Division: |
||||||
Rail |
392,300 | 360,400 | 384,100 | |||
Rod
and Bar |
458,200 | 482,400 | 419,700 | |||
Seamless
Pipe(3) |
3,300 | 51,300 | 30,000 | |||
Other |
| | 2,700 | |||
Total
RMSM Division |
853,800 | 894,100 | 836,500 | |||
Total
Company |
1,724,800 | 1,634,800 | 1,783,500 |
(1) |
In 2004, the Company announced the permanent closure of the Napa Pipe Mill and has contracted with third parties to market the pipe mill equipment and real estate. |
(2) |
The Company began operations at the structural tubing facility in October 2003. |
(3) |
The Company suspended operation at the seamless pipe mill from November 2001 to April 2002, from mid-August 2002 to mid-September 2002, and from mid-November 2003 to date. |
Oregon Steel Division
5
RMSM Division
6
Raw Materials and Semi-finished Slabs
Oregon Steel Division
RMSM Division
Marketing and Customers
7
Oregon Steel Division
RMSM Division
8
Competition and Other Market Factors
Oregon Steel Division
9
RMSM Division
Environmental Matters
10
Oregon Steel Division
11
RMSM Division
12
Labor Matters
CF&I Labor Dispute Settlement
13
CF&I Labor Dispute Settlement Accounting
14
Employees
ITEM 2. | PROPERTIES |
Oregon Steel Division
15
RMSM Division
Annual Production Capacity |
Production In 2004 |
|||||
---|---|---|---|---|---|---|
(Tons) |
||||||
Portland
Mill: |
Melting(1) |
840,000 | | |||
|
Finishing |
1,000,000 | 752,000 | |||
Napa
pipe mill(2): |
Steel Pipe |
400,000 | 71,000 | |||
Camrose
pipe mill: |
Steel Pipe |
320,000 | 81,000 | |||
CST
Structural Tubing Mill: |
Steel Tubing |
150,000 | 60,000 | |||
Pueblo
Mill: |
Melting and casting |
1,100,000 | 1,005,000 | |||
|
Finishing Mills(3) |
1,100,000 | 851,000 |
(1) |
In May 2003, the Company shut down its Portland Mill melt shop. |
(2) |
In July 2004, the Company idled the Napa Pipe Mill. In December 2004, the Company announced the permanent closure of the Napa Pipe Mill and has contracted with third parties to market the pipe mill equipment and real estate. |
(3) |
Includes the production capacity of 150,000 tons of the seamless pipe mill. There was no production in 2004 for the seamless pipe mill. |
ITEM 3. | LEGAL PROCEEDINGS |
16
ITEM 4. | SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS |
EXECUTIVE OFFICERS OF THE REGISTRANT
Name
|
Age
|
Position(s)
|
Date
Assumed Present Position(s) |
|||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
James
E. Declusin |
62 | President
and Chief Executive Officer |
August
2003 |
|||||||||
L.
Ray Adams |
54 | Vice
President, Finance Chief Financial Officer and Treasurer |
April
1991 |
|||||||||
Steven
M. Rowan |
59 | Vice
President, Materials and Transportation |
February
1992 |
|||||||||
Robert
A. Simon |
43 | Vice
President and General Manager RMSM Division |
September
2000 |
|||||||||
Jennifer
R. Murray |
48 | Vice
President Administration and Secretary |
August
2001 |
|||||||||
Jeff
S. Stewart |
43 | Corporate
Controller |
November
1999 |
PART II
ITEM 5. | MARKET FOR REGISTRANTS COMMON EQUITY, RELATED STOCKHOLDER MATTERS AND ISSUER PURCHASES OF EQUITY SECURITIES |
17
ITEM 6. | SELECTED FINANCIAL DATA |
Year
Ended December 31,
|
||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
2004
|
2003
|
2002
|
2001
|
2000
|
||||||||||||||||
(In
thousands, except tonnage, per ton and per share amounts) |
||||||||||||||||||||
Income
Statement Data: |
||||||||||||||||||||
Sales(1) |
$ | 1,184,523 | $ | 723,297 | $ | 904,950 | $ | 780,887 | $ | 672,017 | ||||||||||
Cost
of sales |
911,416 | 713,601 | 783,940 | 694,941 | 619,016 | |||||||||||||||
Settlement
of litigation |
| | | (3,391 | ) | | ||||||||||||||
Fixed
and other asset impairment charges |
| 36,113 | | | | |||||||||||||||
Labor
dispute settlement charges |
45,352 | 31,089 | | | | |||||||||||||||
Selling,
general and administrative expenses |
56,322 | 50,477 | 58,600 | 64,300 | 51,486 | |||||||||||||||
Incentive
compensation |
15,978 | 354 | 3,761 | 244 | 698 | |||||||||||||||
Loss
(gain) on sale of assets |
637 | (1,835 | ) | (1,283 | ) | (10 | ) | (290 | ) | |||||||||||
Operating
income (loss) |
154,818 | (106,502 | ) | 59,932 | 24,803 | 1,107 | ||||||||||||||
Interest
expense, net |
(33,975 | ) | (33,620 | ) | (36,254 | ) | (35,595 | ) | (34,936 | ) | ||||||||||
Minority
interests |
(5,736 | ) | 6,108 | (3,036 | ) | (339 | ) | (7 | ) | |||||||||||
Other
income |
3,620 | 1,448 | 961 | 3,044 | 4,355 | |||||||||||||||
Income
(loss) before tax |
118,727 | (132,566 | ) | 21,603 | (8,087 | ) | (29,481 | ) | ||||||||||||
Income
tax benefit (expense) |
(2,072 | ) | 6,617 | (9,244 | ) | 2,159 | 11,216 | |||||||||||||
Net
income (loss) before cumulative effect of change in accounting principle |
116,655 | (125,949 | ) | 12,359 | (5,928 | ) | (18,265 | ) | ||||||||||||
Cumulative
effect of change in accounting principle, net of tax and minority interest |
| | (17,967 | ) | | | ||||||||||||||
Net
income (loss) |
$ | 116,655 | $ | (125,949 | ) | $ | (5,608 | ) | $ | (5,928 | ) | $ | (18,265 | ) | ||||||
Common
Stock Information: |
||||||||||||||||||||
Basic
earnings (loss) per share |
$ | 4.07 | $ | (4.77 | ) | $ | (0.21 | ) | $ | (0.22 | ) | $ | (0.69 | ) | ||||||
Diluted
earnings (loss) per share |
$ | 4.03 | $ | (4.77 | ) | $ | (0.21 | ) | $ | (0.22 | ) | $ | (0.69 | ) | ||||||
Cash
dividends declared per share |
$ | | $ | | $ | | $ | | $ | 0.06 | ||||||||||
Weighted
average common shares and common equivalents outstanding: |
||||||||||||||||||||
Basic |
28,665 | 26,392 | 26,388 | 26,378 | 26,375 | |||||||||||||||
Diluted |
28,917 | 26,392 | 26,621 | 26,378 | 26,375 | |||||||||||||||
Balance
Sheet Data (at December 31): |
||||||||||||||||||||
Net
Working capital |
$ | 389,061 | $ | 126,727 | $ | 171,521 | $ | 62,145 | $ | 108,753 | ||||||||||
Total
assets |
1,029,701 | 766,142 | 844,320 | 869,576 | 880,354 | |||||||||||||||
Current
liabilities |
145,046 | 133,997 | 118,899 | 196,924 | 126,748 | |||||||||||||||
Long-term
debt |
313,699 | 301,832 | 301,428 | 233,542 | 314,356 | |||||||||||||||
Total
stockholders equity |
438,508 | 187,252 | 306,990 | 318,586 | 331,645 | |||||||||||||||
Other
Data: |
||||||||||||||||||||
Depreciation
and amortization |
$ | 39,751 | $ | 40,809 | $ | 45,868 | $ | 46,097 | $ | 46,506 | ||||||||||
Capital
expenditures |
$ | 23,805 | $ | 19,754 | $ | 18,246 | $ | 12,933 | $ | 16,684 | ||||||||||
Total
tonnage sold: |
||||||||||||||||||||
Oregon
Steel Division |
871,000 | 740,700 | 947,000 | 829,700 | 871,500 | |||||||||||||||
RMSM
Division |
853,800 | 894,100 | 836,500 | 780,900 | 757,000 | |||||||||||||||
Total
tonnage sold |
1,724,800 | 1,634,800 | 1,783,500 | 1,610,600 | 1,628,500 |
(1) |
Includes freight revenues of $40.5 million, $38.9 million, $54.5 million, $54.8 million and $36.1 million in 2004, 2003, 2002, 2001, and 2000, respectively, and sale of electricity of $19.1 million and $2.8 million in 2001 and 2000, respectively. During 2001, the Portland Mill was the beneficiary of a committed power supply contract with a local utility company. Under the contract the utility guaranteed to supply an amount of |
18
electricity to the mill at a fixed rate. During the west coast electricity shortage in 2000 and 2001, the Company agreed not to use a daily determined portion of the guaranteed supply and was compensated by the local utility at a daily-determined rate per megawatt/hour. The revenue from this was included in operating income because the Company made an operational choice to not use power in return for compensation rather than to produce product. There was no direct cost of sales associated with this transaction and, accordingly, the net revenue (compensation in excess of contracted price) fully impacted operating income for the period. |
ITEM 7. | MANAGEMENTS DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS |
General
|
changes in market supply and demand for steel, including the effect of changes in general economic conditions and imports; |
|
changes in the availability and costs of steel scrap, steel scrap substitute materials, steel slab and billets and other raw materials or supplies used by the Company, as well as the availability and cost of electricity and other utilities; |
|
downturns in the industries the Company serves, including the rail transportation, construction, capital equipment, oil and gas, and durable goods segments; |
|
increased levels of steel imports; |
|
the Companys substantial indebtedness; |
|
availability and adequacy of the Companys cash flow to meet its requirements; |
|
actions by the Companys domestic and foreign competitors; |
|
unplanned equipment failures and plant outages; |
|
costs of environmental compliance and the impact of governmental regulations; |
|
risks related to pending environmental matters, including the risk that costs associated with such matters may exceed the Companys expectations or available insurance coverage, if any, and the risk that the Company may not be able to resolve any matter as expected; |
|
risks relating to the Companys relationship with its current unionized employees; |
|
changes in the Companys relationship with its workforce, and |
|
changes in United States or foreign trade policies affecting steel imports or exports. |
Overview
19
20
Critical Accounting Policies and Estimates
21
Operations
Year
Ended December 31,
|
|||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
2004
|
2003
|
2002
|
|||||||||||
Income
Statement Data: |
|||||||||||||
Sales |
100.0 | % | 100.0 | % | 100.0 | % | |||||||
Cost
of sales |
76.9 | 98.7 | 86.6 | ||||||||||
Fixed
and other asset impairment charges |
| 5.0 | | ||||||||||
Labor
dispute settlement charges |
3.8 | 4.3 | | ||||||||||
Selling,
general and administrative expenses |
4.8 | 7.0 | 6.5 | ||||||||||
Incentive
compensation |
1.3 | | 0.4 | ||||||||||
Loss
(gain) on sale of assets |
0.1 | (0.3 | ) | (0.1 | ) | ||||||||
Operating
income (loss) |
13.1 | (14.7 | ) | 6.6 | |||||||||
Interest
expense, net |
(2.9 | ) | (4.6 | ) | (4.0 | ) | |||||||
Minority
interests |
(0.5 | ) | 0.8 | (0.3 | ) | ||||||||
Other
income |
0.3 | 0.2 | 0.1 | ||||||||||
Pretax
income (loss) |
10.0 | (18.3 | ) | 2.4 | |||||||||
Income
tax benefit (expense) |
(0.2 | ) | 0.9 | (1.0 | ) | ||||||||
Net
income (loss) before cumulative effect of change in accounting principle |
9.8 | (17.4 | ) | 1.4 | |||||||||
Cumulative
effect of change in accounting principle, net of tax and minority interest |
| | (2.0 | ) | |||||||||
Net
income (loss) |
9.8 | % | (17.4 | )% | (0.6 | )% | |||||||
Balance
Sheet Data (at December 31): |
|||||||||||||
Current
ratio |
3.7:1 | 1.9:1 | 2.4:1 | ||||||||||
Total
debt as a percentage of capitalization(1) |
41.9 | % | 61.8 | % | 49.6 | % | |||||||
Net
book value per share |
$ | 12.41 | $ | 7.09 | $ | 11.90 |
(1) |
Calculation of debt as a percentage of capitalization is equal to total debt (short and long-term) divided by the sum of adjusted stockholders equity (total equity less net goodwill) and total debt. |
22
Year
Ended December 31,
|
||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
2004
|
2003
|
2002
|
||||||||||
Total
tonnage sold: |
||||||||||||
Oregon
Steel Division: |
||||||||||||
Plate
and Coil |
621,200 | 501,300 | 467,600 | |||||||||
Large
Diameter Steel Line Pipe(1) |
115,800 | 181,200 | 444,600 | |||||||||
ERW
Pipe |
78,200 | 56,600 | 34,800 | |||||||||
Structural
tubing(2) |
55,400 | 1,600 | | |||||||||
Other |
400 | | | |||||||||
Total
Oregon Steel Division |
871,000 | 740,700 | 947,000 | |||||||||
RMSM
Division: |
||||||||||||
Rail |
392,300 | 360,400 | 384,100 | |||||||||
Rod
and Bar |
458,200 | 482,400 | 419,700 | |||||||||
Seamless
Pipe(3) |
3,300 | 51,300 | 30,000 | |||||||||
Other |
| | 2,700 | |||||||||
Total
RMSM |
853,800 | 894,100 | 836,500 | |||||||||
Total
Company |
1,724,800 | 1,634,800 | 1,783,500 | |||||||||
Revenues
(in thousands):(4) |
||||||||||||
Oregon
Steel Division |
$ | 696,866 | $ | 367,365 | $ | 575,243 | ||||||
RMSM
Division |
487,657 | 355,932 | 329,707 | |||||||||
Total
Company |
$ | 1,184,523 | $ | 723,297 | $ | 904,950 | ||||||
Average
selling price per ton:(4) |
||||||||||||
Oregon
Steel Division |
$ | 800 | $ | 496 | $ | 607 | ||||||
RMSM
Division |
$ | 571 | $ | 398 | $ | 394 | ||||||
Company
Average |
$ | 687 | $ | 442 | $ | 507 |
(1) |
In 2004, the Company announced the permanent closure of the Napa Pipe Mill and has contracted with third parties to market the pipe mill equipment and real estate. |
(2) |
The Company began operations at the structural tubing facility in October 2003. |
(3) |
The Company suspended operation of the seamless pipe mill from November 2001 to April 2002, from mid-August 2002 to mid-September 2002, and from mid-November 2003 to date. |
(4) |
Revenues and average selling price per ton include freight revenues of $40.5 million, $38.9 million and $54.5 million, in 2004, 2003, and 2002, respectively. |
23
Discussion and Analysis of Income
Comparison of 2004 to 2003
(In thousands except tons, per ton, and
percentages)
Year
Ended December 31,
|
|||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
2004
|
2003
|
Change
|
%
Change
|
||||||||||||
Sales |
|||||||||||||||
Oregon
Steel Division |
$ | 696,866 | $ | 367,365 | $ | 329,501 | 89.7 | % | |||||||
RMSM
Division |
487,657 | 355,932 | 131,725 | 37.0 | % | ||||||||||
Consolidated |
$ | 1,184,523 | $ | 723,297 | $ | 461,226 | 63.8 | % | |||||||
Tons
sold |
|||||||||||||||
Oregon
Steel Division: |
|||||||||||||||
Plate
and Coil |
621,200 | 501,300 | 119,900 | 23.9 | % | ||||||||||
Large
Diameter Steel Line Pipe |
115,800 | 181,200 | (65,400 | ) | (36.1 | )% | |||||||||
ERW
Pipe |
78,200 | 56,600 | 21,600 | 38.2 | % | ||||||||||
Structural
Tubing |
55,400 | 1,600 | 53,800 | 3,362.5 | % | ||||||||||
Other |
400 | | 400 | 100.0 | % | ||||||||||
Total
Oregon Steel Division |
871,000 | 740,700 | 130,300 | 17.6 | % | ||||||||||
RMSM
Division: |
|||||||||||||||
Rail |
392,300 | 360,400 | 31,900 | 8.9 | % | ||||||||||
Rod
and Bar |
458,200 | 482,400 | (24,200 | ) | (5.0 | )% | |||||||||
Seamless
Pipe |
3,300 | 51,300 | (48,000 | ) | (93.6 | )% | |||||||||
Total
RMSM Division |
853,800 | 894,100 | (40,300 | ) | (4.5 | )% | |||||||||
Consolidated |
1,724,800 | 1,634,800 | 90,000 | 5.5 | % | ||||||||||
Sales
price per ton |
|||||||||||||||
Oregon
Steel Division |
$ | 800 | $ | 496 | $ | 304 | 61.3 | % | |||||||
RMSM
Division |
$ | 571 | $ | 398 | $ | 173 | 43.5 | % | |||||||
Consolidated |
$ | 687 | $ | 442 | $ | 245 | 55.4 | % |
Gross Profit
2004
|
2003
|
Change
|
%
Change
|
|||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Gross
Profit |
$ | 273,107 | $ | 9,696 | $ | 263,411 | 2,716.7 | % |
24
Selling, General and Administrative Expenses
2004
|
2003
|
Change
|
%
Change
|
|||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Selling,
General and Administrative |
$ | 56,322 | $ | 50,477 | $ | 5,845 | 11.6 | % |
Incentive Compensation
2004
|
2003
|
Change
|
%
Change
|
|||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Incentive
Compensation |
$ | 15,978 | $ | 354 | $ | 15,624 | 4,413.6 | % |
Interest Expense
2004
|
2003
|
Change
|
%
Change
|
|||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Interest
Expense |
$ | 33,975 | $ | 33,620 | $ | 355 | 1.1 | % |
Income Tax Expense (Benefit)
2004
|
2003
|
Change
|
%
Change
|
|||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Income
Tax Expense (Benefit) |
$ | 2,072 | $ | (6,617 | ) | $ | (8,689 | ) | (131.3 | )% |
25
Comparison of 2003 to 2002
(In thousands except tons, per ton, and
percentages)
Year
Ended December 31,
|
||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
2003
|
2002
|
Change
|
%
Change
|
|||||||||||||
Sales |
||||||||||||||||
Oregon
Steel Division |
$ | 367,365 | $ | 575,243 | $ | (207,878 | ) | (36.1 | )% | |||||||
RMSM
Division |
355,932 | 329,707 | 26,225 | 8.0 | % | |||||||||||
Consolidated |
$ | 723,297 | $ | 904,950 | $ | (181,653 | ) | (20.1 | )% | |||||||
Tons
sold |
||||||||||||||||
Oregon
Steel Division: |
||||||||||||||||
Plate
and Coil |
501,300 | 467,600 | 33,700 | 7.2 | % | |||||||||||
Large
Diameter Steel Line Pipe |
181,200 | 444,600 | (263,400 | ) | (59.2 | )% | ||||||||||
ERW
Pipe |
56,600 | 34,800 | 21,800 | 62.6 | % | |||||||||||
Structural
Tubing |
1,600 | | 1,600 | 100.0 | % | |||||||||||
Total
Oregon Steel Division |
740,700 | 947,000 | (206,300 | ) | (21.8 | )% | ||||||||||
RMSM
Division: |
||||||||||||||||
Rail |
360,400 | 384,100 | (23,700 | ) | (6.2 | )% | ||||||||||
Rod
and Bar |
482,400 | 419,700 | 62,700 | 14.9 | % | |||||||||||
Seamless
Pipe |
51,300 | 30,000 | 21,300 | 71.0 | % | |||||||||||
Other |
| 2,700 | (2,700 | ) | (100.0 | )% | ||||||||||
Total
RMSM Division |
894,100 | 836,500 | 57,600 | 6.9 | % | |||||||||||
Consolidated |
1,634,800 | 1,783,500 | (148,700 | ) | (8.3 | )% | ||||||||||
Sales
price per ton |
||||||||||||||||
Oregon
Steel Division |
$ | 496 | $ | 607 | $ | (111 | ) | (18.3 | )% | |||||||
RMSM
Division |
$ | 398 | $ | 394 | $ | 4 | 1.0 | % | ||||||||
Consolidated |
$ | 442 | $ | 507 | $ | (65 | ) | (12.8 | )% |
Gross Profits
2003
|
2002
|
Change
|
%
Change
|
|||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Gross
Profit |
$ | 9,696 | $ | 121,010 | $ | (111,314 | ) | (92.0 | )% |
Selling, General and Administrative
2003
|
2002
|
Change
|
%
Change
|
|||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Selling,
General and Administrative |
$ | 50,477 | $ | 58,600 | $ | (8,123 | ) | (13.9 | )% |
26
tons shipped in 2003; a decrease of $1.0 million in expenses for information technology support and equipment, and a decrease of $0.7 million in bad debt expense. |
Interest Expense
2003
|
2002
|
Change
|
%
Change
|
|||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Interest
Expense |
$ | 33,620 | $ | 36,254 | $ | (2,634 | ) | (7.3 | )% |
Income Tax (Benefit) Expense
2003
|
2002
|
Change
|
%
Change
|
|||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Income
Tax (Benefit) Expense |
$ | (6,617 | ) | $ | 9,244 | $ | 15,861 | 171.6 | % |
Impairment Charges
27
Labor Dispute Settlement Charges
CF&I Labor Dispute Settlement
28
CF&I Labor Dispute Settlement Accounting
Liquidity and Capital Resources
29
Payments
Due by Period
|
||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Contractual
Obligations
|
Total
|
Less
than 1 year |
13
years
|
35
years
|
More
than 5 years |
|||||||||||||||
(in
thousands) |
||||||||||||||||||||
Long-term
debt(1) |
$ | 318,879 | $ | 2,459 | $ | 7,994 | $ | 305,098 | $ | 3,328 | ||||||||||
Capital
lease obligations |
494 | 312 | 182 | | | |||||||||||||||
Operating
lease obligations |
41,747 | 5,171 | 9,266 | 8,789 | 18,521 | |||||||||||||||
Purchase
obligations(2) |
24,067 | 3,498 | 6,996 | 6,375 | 7,198 | |||||||||||||||
Electric
arc furnace improvements(3) |
19,289 | 19,289 | | | | |||||||||||||||
Back
Pay Profit Sharing Obligation(4) |
(6) | 3,000 | | | | |||||||||||||||
Pension
obligations |
(6) | (5) | (5) | (5) | (5) | |||||||||||||||
Other
post-retirement benefits |
25,634 | 2,311 | 4,782 | 5,015 | 13,526 |
(1) |
See Note 6 to the Companys Consolidated Financial Statements. |
(2) |
Includes minimum electricity purchase commitment, and oxygen supply contracts where the future minimum obligation amounts are estimated based on current prices. See Note 17 to the Companys Consolidated Financial Statements. |
(3) |
Amounts required to satisfy the CDPHE settlement and the EPA action. |
(4) |
Balance represents the amount expensed in 2004 for the ten year profit participation obligation and to be paid in 2005. |
(5) |
The Companys obligation is limited to the following years minimum current ERISA obligation. No such obligation exists next year and it is not possible to determine future ERISA minimum required contributions beyond 2005. The Company expects to make contributions of approximately $7.5 million in 2005. |
(6) |
Totals cannot be determined because future obligations cannot be determined. |
30
31
New Accounting Pronouncements
ITEM 7A. | QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK |
Interest Rate Risk
32
ITEM 8. | FINANCIAL STATEMENTS AND SUPPLEMENTARY DATA |
QUARTERLY
FINANCIAL DATA Unaudited |
||||||||||||||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
2004
|
2003
|
|||||||||||||||||||||||||||||||
4th
|
3rd
|
2nd
|
1st
|
4th
|
3rd
|
2nd
|
1st
|
|||||||||||||||||||||||||
(In
millions except per share amounts) |
||||||||||||||||||||||||||||||||
Sales |
$ | 302.0 | $ | 348.3 | $ | 281.8 | $ | 252.4 | $ | 168.9 | $ | 188.8 | $ | 189.9 | $ | 175.7 | ||||||||||||||||
Cost
of sales |
226.5 | 257.5 | 212.8 | 214.6 | 165.3 | 188.8 | 189.9 | 169.6 | ||||||||||||||||||||||||
Gross
profit |
75.5 | 90.8 | 69.0 | 37.8 | 3.6 | | | 6.1 | ||||||||||||||||||||||||
Operating
income (loss)(1) |
55.4 | 64.0 | 20.3 | 15.1 | (38.5 | ) | (12.8 | ) | (48.6 | ) | (6.6 | ) | ||||||||||||||||||||
Net
income (loss)(2) (3) |
44.8 | 50.3 | 14.0 | 7.5 | (44.2 | ) | (20.9 | ) | (51.9 | ) | (9.0 | ) | ||||||||||||||||||||
Net
income (loss) per share: |
||||||||||||||||||||||||||||||||
Basic(4) |
$ | 1.28 | $ | 1.89 | $ | 0.53 | $ | 0.28 | $ | (1.67 | ) | $ | (0.79 | ) | $ | (1.97 | ) | $ | (0.34 | ) | ||||||||||||
Diluted(4) |
$ | 1.27 | $ | 1.87 | $ | 0.52 | $ | 0.28 | $ | (1.67 | ) | $ | (0.79 | ) | $ | (1.97 | ) | $ | (0.34 | ) | ||||||||||||
Dividends
declared per common share |
$ | | $ | | $ | | $ | | $ | | $ | | $ | | $ | | ||||||||||||||||
Common
stock price per share range: |
||||||||||||||||||||||||||||||||
High |
$ | 21.70 | $ | 17.17 | $ | 14.74 | $ | 7.56 | $ | 6.02 | $ | 3.55 | $ | 3.50 | $ | 4.07 | ||||||||||||||||
Low |
$ | 12.32 | $ | 12.68 | $ | 6.74 | $ | 4.84 | $ | 2.95 | $ | 2.53 | $ | 2.11 | $ | 2.08 | ||||||||||||||||
Average
shares and Equivalents outstanding: |
||||||||||||||||||||||||||||||||
Basic(4) |
34.9 | 26.7 | 26.6 | 26.5 | 26.4 | 26.4 | 26.4 | 26.4 | ||||||||||||||||||||||||
Diluted(4) |
35.1 | 26.9 | 26.8 | 26.7 | 26.5 | 26.5 | 26.4 | 26.4 |
(1) |
2003 data includes $36.1 million in asset impairment charges in the second quarter and $31.1 million for labor dispute settlement charges in the fourth quarter. 2004 data includes labor dispute settlement charges of $7.0 million, $31.9 million, $4.5 million and $2.0 million for the first, second, third, and fourth quarters, respectively. |
(2) |
During 2003, the Company recorded valuation allowances for certain federal and state net operating loss carryforwards, state tax credits and alternative minimum tax credits. In 2004, the Company determined that it would be able to utilize those deferred assets previously reserved against, and therefore reduced the reserves established in 2003. In 2003, the Company recorded reserves of $17.5 million, $9.1 million and $21.6 million in the second, third and fourth quarters, respectively. In 2004, the Company reduced those reserves in the amounts of $3.2 million, $7.3 million, $19.9 million and $15.0 million, respectively. |
(3) |
Cumulative net income for the four respective quarters of 2004 do not total net income for the year ended December 31, 2004 due to rounding differences. |
(4) |
Basic and diluted earnings per share for the four respective quarters of 2004 do not total the basic and diluted earnings per share for the year ended December 31, 2004 due to difference between the weighted average effect of common stock equivalents for the fourth quarter and year ended December 31, 2004. Shares related to the Companys common stock offering were issued on October 5, 2004. |
33
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
The Board of Directors and Stockholders
Oregon Steel Mills, Inc.:
We have audited the accompanying consolidated balance sheets of Oregon Steel Mills, Inc. (a Delaware corporation) and subsidiaries as of December 31, 2004 and 2003, and the related consolidated statements of income, changes in stockholders equity and comprehensive income, and cash flows for each of the years in the two-year period ended December 31, 2004. These consolidated financial statements are the responsibility of the Companys management. Our responsibility is to express an opinion on these consolidated financial statements based on our audits.
We conducted our audits in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.
In our opinion, the consolidated financial statements referred to above present fairly, in all material respects, the financial position of Oregon Steel Mills, Inc. and subsidiaries as of December 31, 2004 and 2003, and the results of their operations and their cash flows for each of the years in the two-year period ended December 31, 2004, in conformity with U.S. generally accepted accounting principles.
As discussed in footnotes 2 and 15 to the consolidated financial statements, the Company adopted FASB Interpretation No. 46R, Consolidation of Variable Interest Entities and, accordingly, began consolidating Oregon Feralloy Partners as of March 31, 2004.
We also have audited, in accordance with the standards of the Public Company Accounting Oversight Board (United States), the effectiveness of Oregon Steel Mills, Inc.s internal control over financial reporting as of December 31, 2004, based on criteria established in Internal Control Integrated Framework issued by the Committee of Sponsoring Organizations of the Treadway Commission (COSO), and our report dated March 11, 2005 expressed an unqualified opinion on managements assessment of, and the effective operation of, internal control over financial reporting.
34
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
The Board of Directors and Stockholders
Oregon Steel Mills, Inc.:
We have audited managements assessment, included in the accompanying Managements Report on Internal Control over Financial Reporting, that Oregon Steel Mills, Inc. and subsidiaries (the Company) maintained effective internal control over financial reporting as of December 31, 2004, based on criteria established in Internal Control Integrated Framework issued by the Committee of Sponsoring Organizations of the Treadway Commission (COSO). The Companys management is responsible for maintaining effective internal control over financial reporting and for its assessment of the effectiveness of internal control over financial reporting. Our responsibility is to express an opinion on managements assessment and an opinion on the effectiveness of the Companys internal control over financial reporting based on our audit.
We conducted our audit in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether effective internal control over financial reporting was maintained in all material respects. Our audit included obtaining an understanding of internal control over financial reporting, evaluating managements assessment, testing and evaluating the design and operating effectiveness of internal control, and performing such other procedures as we considered necessary in the circumstances. We believe that our audit provides a reasonable basis for our opinion.
A companys internal control over financial reporting is a process designed to provide reasonable assurance regarding the reliability of financial reporting and the preparation of financial statements for external purposes in accordance with U.S. generally accepted accounting principles. A companys internal control over financial reporting includes those policies and procedures that (1) pertain to the maintenance of records that, in reasonable detail, accurately and fairly reflect the transactions and dispositions of the assets of the company; (2) provide reasonable assurance that transactions are recorded as necessary to permit preparation of financial statements in accordance with U.S. generally accepted accounting principles, and that receipts and expenditures of the company are being made only in accordance with authorizations of management and directors of the company; and (3) provide reasonable assurance regarding prevention or timely detection of unauthorized acquisition, use, or disposition of the companys assets that could have a material effect on the financial statements.
Because of its inherent limitations, internal control over financial reporting may not prevent or detect misstatements. Also, projections of any evaluation of effectiveness to future periods are subject to the risk that controls may become inadequate because of changes in conditions, or that the degree of compliance with the policies or procedures may deteriorate.
In our opinion, managements assessment that Oregon Steel Mills, Inc. and subsidiaries maintained effective internal control over financial reporting as of December 31, 2004, is fairly stated, in all material respects, based on criteria established in Internal Control Integrated Framework issued by the Committee of Sponsoring Organizations of the Treadway Commission (COSO). Also, in our opinion, Oregon Steel Mills, Inc. and subsidiaries maintained, in all material respects, effective internal control over financial reporting as of December 31, 2004, based on criteria established in Internal Control Integrated Framework issued by the Committee of Sponsoring Organizations of the Treadway Commission (COSO).
We also have audited, in accordance with the standards of the Public Company Accounting Oversight Board (United States), the consolidated balance sheets of Oregon Steel Mills, Inc. and subsidiaries as of December 31, 2004 and 2003, and the related consolidated statements of income and changes in shareholders equity and comprehensive income, and cash flows for each of the years in the two-year period ended December 31, 2004, and our report dated March 11, 2005 expressed an unqualified opinion on those consolidated financial statements.
35
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
To the Board of Directors and Stockholders
of Oregon Steel Mills,
Inc.:
In our opinion, the consolidated financial statements listed in the index under Item 15(a)(iv) present fairly, in all material respects, the results of operations and cash flows of Oregon Steel Mills, Inc. and its subsidiaries for the year ended December 31, 2002 in conformity with accounting principles generally accepted in the United States of America. In addition, in our opinion, the financial statement schedule listed in the index under Item 15(a)(xi) presents fairly, in all material respects, the information as of and for the year ended December 31, 2002 as set forth therein when read in conjunction with the related consolidated financial statements. These financial statements and financial statement schedule are the responsibility of the Companys management. Our responsibility is to express an opinion on these financial statements and financial statement schedule based on our audit. We conducted our audit of these statements in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements, assessing the accounting principles used and significant estimates made by management, and evaluating the overall financial statement presentation. We believe that our audit provides a reasonable basis for our opinion.
36
December 31, |
|||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|
2004 |
2003 |
||||||||||
ASSETS |
|||||||||||
Current
assets: |
|||||||||||
Cash and cash
equivalents |
$ | 77,026 | $ | 5,770 | |||||||
Short-term
investments |
60,110 | | |||||||||
Trade
accounts receivable, less allowance for doubtful accounts of $4,660 and $3,665 |
118,952 | 80,190 | |||||||||
Inventories |
235,010 | 139,623 | |||||||||
Deferred
income taxes |
4,680 | 19,545 | |||||||||
Other |
9,881 | 15,596 | |||||||||
Assets held
for sale |
28,448 | | |||||||||
Total current
assets |
534,107 | 260,724 | |||||||||
Property,
plant and equipment: |
|||||||||||
Land and
improvements |
19,934 | 33,337 | |||||||||
Buildings |
55,736 | 54,144 | |||||||||
Machinery and
equipment |
795,571 | 817,053 | |||||||||
Construction
in progress |
14,779 | 13,654 | |||||||||
886,020 | 918,188 | ||||||||||
Accumulated
depreciation |
(434,346 | ) | (440,607 | ) | |||||||
Net property,
plant and equipment |
451,674 | 477,581 | |||||||||
Goodwill |
520 | 520 | |||||||||
Intangibles,
net |
33,396 | 11,803 | |||||||||
Other
assets |
10,004 | 15,514 | |||||||||
TOTAL
ASSETS |
$ | 1,029,701 | $ | 766,142 | |||||||
LIABILITIES |
|||||||||||
Current
liabilities: |
|||||||||||
Current
portion of long-term debt |
$ | 2,459 | $ | | |||||||
Accounts
payable |
79,509 | 73,006 | |||||||||
Accrued
expenses |
61,918 | 60,991 | |||||||||
Liabilities
related to assets held for sale |
1,160 | | |||||||||
Total current
liabilities |
145,046 | 133,997 | |||||||||
Long-term
debt |
313,699 | 301,832 | |||||||||
Deferred
employee benefits |
76,607 | 49,887 | |||||||||
Labor dispute
settlement |
| 27,844 | |||||||||
Environmental
liability |
27,833 | 28,317 | |||||||||
Deferred
income taxes |
5,164 | 20,442 | |||||||||
Other
long-term liabilities |
138 | | |||||||||
Total
liabilities |
568,487 | 562,319 | |||||||||
Minority
interests |
22,706 | 16,571 | |||||||||
Commitments
and contingencies (Note 17) |
|||||||||||
STOCKHOLDERS EQUITY |
|||||||||||
Capital
stock: |
|||||||||||
Preferred
stock, par value $.01 per share; 1,000 shares authorized; none issued |
| | |||||||||
Common stock,
par value $.01 per share; 45,000 shares authorized; 35,338 and 26,398 shares issued and outstanding |
353 | 264 | |||||||||
Additional
paid-in capital |
359,350 | 227,703 | |||||||||
Retained
earnings (accumulated deficit) |
90,316 | (26,339 | ) | ||||||||
Accumulated
other comprehensive loss: |
|||||||||||
Cumulative
foreign currency translation adjustment |
(724 | ) | (3,473 | ) | |||||||
Minimum
pension liability |
(10,787 | ) | (10,903 | ) | |||||||
Total
stockholders equity |
438,508 | 187,252 | |||||||||
TOTAL
LIABILITIES AND STOCKHOLDERS EQUITY |
$ | 1,029,701 | $ | 766,142 |
The accompanying notes are an integral part of the consolidated financial
statements.
37
Year
Ended December 31,
|
||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
2004
|
2003
|
2002
|
||||||||||
Sales: |
||||||||||||
Product
sales |
$ | 1,144,055 | $ | 684,413 | $ | 850,497 | ||||||
Freight |
40,468 | 38,884 | 54,453 | |||||||||
|
1,184,523 | 723,297 | 904,950 | |||||||||
Costs
and expenses: |
||||||||||||
Cost
of sales |
911,416 | 713,601 | 783,940 | |||||||||
Fixed
and other asset impairment charges (Note 18) |
| 36,113 | | |||||||||
Labor
dispute settlement charges (Note 17) |
45,352 | 31,089 | | |||||||||
Selling,
general and administrative expenses |
56,322 | 50,477 | 58,600 | |||||||||
Incentive
compensation |
15,978 | 354 | 3,761 | |||||||||
Loss
(gain) on disposal of assets |
637 | (1,835 | ) | (1,283 | ) | |||||||
|
1,029,705 | 829,799 | 845,018 | |||||||||
Operating
income (loss) |
154,818 | (106,502 | ) | 59,932 | ||||||||
Other
income (expense): |
||||||||||||
Interest
expense |
(33,975 | ) | (33,620 | ) | (36,254 | ) | ||||||
Minority
interests |
(5,736 | ) | 6,108 | (3,036 | ) | |||||||
Other
income |
3,620 | 1,448 | 961 | |||||||||
Income
(loss) before income taxes |
118,727 | (132,566 | ) | 21,603 | ||||||||
Income
tax benefit (expense) |
(2,072 | ) | 6,617 | (9,244 | ) | |||||||
Income
(loss) before cumulative effect of change in accounting principle |
116,655 | (125,949 | ) | 12,359 | ||||||||
Cumulative
effect of change in accounting principle, net of tax of $11,264, net of
minority interest of $2,632 |
| | (17,967 | ) | ||||||||
Net
income (loss) |
$ | 116,655 | $ | (125,949 | ) | $ | (5,608 | ) | ||||
Basic
earnings (loss) per share: |
||||||||||||
Income
(loss) before cumulative effect of change in accounting principle |
$ | 4.07 | $ | (4.77 | ) | $ | 0.47 | |||||
Cumulative
effect of change in accounting principle |
| | (0.68 | ) | ||||||||
Net
income (loss) per share |
$ | 4.07 | $ | (4.77 | ) | $ | (0.21 | ) | ||||
Diluted
earnings (loss) per share: |
||||||||||||
Income
(loss) before cumulative effect of change in accounting principle |
$ | 4.03 | $ | (4.77 | ) | $ | 0.46 | |||||
Cumulative
effect of change in accounting principle |
| | (0.67 | ) | ||||||||
Net
income (loss) per share |
$ | 4.03 | $ | (4.77 | ) | $ | (0.21 | ) |
The accompanying notes are an integral part of the consolidated financial
statements.
38
Common
Stock
|
||||||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Shares
|
Amount
|
Additional Paid-in Capital |
Retained Earnings (Accumulated Deficit) |
Accumulated Other Comprehensive Income/(Loss) |
Total
|
|||||||||||||||||||
Balances,
December 31, 2001 |
25,787 | $ | 258 | $ | 227,618 | $ | 105,218 | $ | (14,508 | ) | $ | 318,586 | ||||||||||||
Net
loss |
| | | (5,608 | ) | | (5,608 | ) | ||||||||||||||||
Foreign
currency translation adjustment |
| | | | 152 | 152 | ||||||||||||||||||
Minimum
pension liability, net of tax and minority interest (Note 11) |
| | | | (6,161 | ) | (6,161 | ) | ||||||||||||||||
Comprehensive
loss |
| | | | | (11,617 | ) | |||||||||||||||||
Tax
benefit on stock options |
| | 15 | | | 15 | ||||||||||||||||||
Other
issuances of common stock |
3 | | 6 | | | 6 | ||||||||||||||||||
Balances,
December 31, 2002 |
25,790 | $ | 258 | $ | 227,639 | $ | 99,610 | $ | (20,517 | ) | $ | 306,990 | ||||||||||||
Net
loss |
| | | (125,949 | ) | | (125,949 | ) | ||||||||||||||||
Foreign
currency translation adjustment |
| | | | 5,378 | 5,378 | ||||||||||||||||||
Minimum
pension liability, net of tax and minority interest (Note 11) |
| | | | 763 | 763 | ||||||||||||||||||
Comprehensive
loss |
| | | | | (119,808 | ) | |||||||||||||||||
Tax
benefit on stock options |
| | 4 | | | 4 | ||||||||||||||||||
Other
issuances of common stock |
608 | 6 | 60 | | | 66 | ||||||||||||||||||
Balances,
December 31, 2003 |
26,398 | $ | 264 | $ | 227,703 | $ | (26,339 | ) | $ | (14,376 | ) | $ | 187,252 | |||||||||||
Net
income |
| | | 116,655 | | 116,655 | ||||||||||||||||||
Foreign
currency translation adjustment |
| | | | 2,749 | 2,749 | ||||||||||||||||||
Minimum
pension liability, net of tax and minority interest (Note 11) |
| | | | 116 | 116 | ||||||||||||||||||
Comprehensive
income |
| | | | | 119,520 | ||||||||||||||||||
Tax
benefit on stock options |
| | 571 | | | 571 | ||||||||||||||||||
Common
stock offering, net of issuance costs |
8,625 | 86 | 130,040 | | | 130,126 | ||||||||||||||||||
Other
issuances of common stock |
315 | 3 | 1,036 | | | 1,039 | ||||||||||||||||||
Balances,
December 31, 2004 |
35,338 | $ | 353 | $ | 359,350 | $ | 90,316 | $ | (11,511 | ) | $ | 438,508 |
The accompanying notes are an integral part of the consolidated financial
statements.
39
Year
ended December 31,
|
||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
2004
|
2003
|
2002
|
||||||||||
Cash
flows from operating activities: |
||||||||||||
Net
income (loss) |
$ | 116,655 | $ | (125,949 | ) | $ | (5,608 | ) | ||||
Adjustments
to reconcile net income (loss) to net cash provided (used) by operating
activities: |
||||||||||||
Depreciation
and amortization |
39,751 | 40,809 | 45,868 | |||||||||
Write-off
of goodwill (Note 7) |
| | 17,967 | |||||||||
Fixed
and other asset impairment charges (Note 18) |
| 36,113 | | |||||||||
Tax
benefit on employee stock option plans |
571 | 6 | 15 | |||||||||
Deferred
income taxes |
(413 | ) | (7,889 | ) | 9,104 | |||||||
Loss
(gain) on disposal of assets |
637 | (1,835 | ) | (1,283 | ) | |||||||
Minority
interests |
5,736 | (6,108 | ) | 3,036 | ||||||||
Other,
net |
1,911 | 835 | 379 | |||||||||
Changes
in current assets and liabilities: |
||||||||||||
Trade
accounts receivable |
(38,247 | ) | 6,521 | 4,585 | ||||||||
Inventories |
(95,387 | ) | 14,381 | (30,432 | ) | |||||||
Operating
liabilities |
18,296 | 5,436 | 4,685 | |||||||||
Labor
dispute settlement charges (Note 17) |
(21,032 | ) | 31,089 | | ||||||||
Other |
3,859 | (7,651 | ) | 733 | ||||||||
Net
cash provided (used) by operating activities |
32,337 | (14,242 | ) | 49,049 | ||||||||
Cash
flows from investing activities: |
||||||||||||
Purchases
of short-term investments |
(60,000 | ) | | | ||||||||
Additions
to property, plant and equipment |
(23,805 | ) | (19,754 | ) | (18,246 | ) | ||||||
Proceeds
from disposal of property and equipment |
223 | 1,908 | 1,287 | |||||||||
Other,
net |
166 | 796 | 3,201 | |||||||||
Net
cash used by investing activities |
(83,416 | ) | (17,050 | ) | (13,758 | ) | ||||||
Cash
flows from financing activities: |
||||||||||||
Net
borrowings (repayments) under Canadian bank revolving loan facility |
1,830 | | (223 | ) | ||||||||
Proceeds
from bank debt |
185,611 | 92,093 | 435,061 | |||||||||
Payments
on bank and long term debt |
(187,097 | ) | (92,173 | ) | (513,734 | ) | ||||||
Deferred
credit facility financing costs |
| (300 | ) | (1,890 | ) | |||||||
Redemption
of 11% notes due 2003 |
| | (228,250 | ) | ||||||||
Issuance
of 10% notes due 2009 |
| | 301,255 | |||||||||
Debt
issuance costs |
| | (9,903 | ) | ||||||||
Proceeds
from common stock issued under stock options |
1,039 | 66 | 6 | |||||||||
Net
proceeds from common stock offering (Note 19) |
130,126 | | | |||||||||
Change
in book overdrafts |
(9,203 | ) | 9,203 | | ||||||||
Minority
share of subsidiarys distribution |
| (2,953 | ) | (2,035 | ) | |||||||
Net
cash provided (used) by financing activities |
122,306 | 5,936 | (19,713 | ) | ||||||||
Effects
of foreign currency exchange rate changes on cash |
29 | 3,118 | 152 | |||||||||
Net
increase (decrease) in cash and cash equivalents |
71,256 | (22,238 | ) | 15,730 | ||||||||
Cash
and cash equivalents at the beginning of year |
5,770 | 28,008 | 12,278 | |||||||||
Cash
and cash equivalents at the end of year |
$ | 77,026 | $ | 5,770 | $ | 28,008 | ||||||
Supplemental
disclosures of cash flow information: |
||||||||||||
Cash
paid for: |
||||||||||||
Interest |
$ | 32,550 | $ | 31,342 | $ | 18,341 | ||||||
Income
taxes |
$ | 1,582 | $ | 1,780 | $ | 243 | ||||||
Non-Cash
Activities: |
||||||||||||
Interest
applied to loan balance |
$ | 486 | $ | 80 | $ | 2,499 |
See Note 6 for a description of the non-cash loan Camrose Pipe Corporation entered into for a 50% interest in a warehouse. See Note 15 for a description of the non-cash consolidation of Oregon Feralloy Partners. See Notes 11 and 17 for a description of the pension plan amendment for which the Company recorded a pension intangible and offsetting pension liability of approximately $22.9 million.
The accompanying notes are an integral part of the consolidated financial
statements.
40
1. | Nature of Operations |
2. | Summary of Significant Accounting Policies |
Principles of Consolidation
Use of Estimates
Revenue Recognition
Cash and Cash Equivalents
Short-Term Investments
Concentrations of Credit Risk
41
to any one financial institution or entity. At times, cash balances are in excess of the Federal Deposit Insurance Corporation insurance limit of $100,000. The Company believes that risk of loss on its trade receivables is reduced by ongoing credit evaluation of customer financial condition and requirements for collateral, such as letters of credit and bank guarantees. |
Inventory
Property, Plant and Equipment
Goodwill and Intangible Assets
Impairment of Long-Lived Assets
Income Taxes
42
Financial Instruments
Foreign Currency Translation
Stock Option Plans
Year
Ended December 31,
|
||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
2004
|
2003
|
2002
|
||||||||||
(In
thousands, except per share amounts) |
||||||||||||
Net
income (loss), as reported |
$ | 116,655 | $ | (125,949 | ) | $ | (5,608 | ) | ||||
Add:
compensation expense included in net income (loss) |
| 33 | | |||||||||
Deduct:
total stock-based compensation expense determined under fair value based
method for all awards, net of related tax effects |
(360 | ) | (223 | ) | (184 | ) | ||||||
Pro
forma net income (loss) |
$ | 116,295 | $ | (126,139 | ) | $ | (5,792 | ) | ||||
Income
(loss) per share: |
||||||||||||
Basic
as reported |
$ | 4.07 | $ | (4.77 | ) | $ | (0.21 | ) | ||||
Basic
pro forma |
4.06 | (4.78 | ) | (0.22 | ) | |||||||
Diluted
as reported |
$ | 4.03 | $ | (4.77 | ) | $ | (0.21 | ) | ||||
Diluted
pro forma |
4.02 | (4.78 | ) | (0.22 | ) |
Net Income (Loss) Per Share
43
Segment Reporting
Shipping and Handling Cost
Reclassifications
Recent Accounting Pronouncements
44
3. | Geographic Information |
2004
|
2003
|
2002
|
||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
(In
thousands) |
||||||||||||
Sales
to External Customers: |
||||||||||||
United
States |
$ | 1,112,985 | $ | 686,995 | $ | 883,462 | ||||||
Canada(1) |
71,538 | 36,302 | 21,488 | |||||||||
|
$ | 1,184,523 | $ | 723,297 | $ | 904,950 | ||||||
Sales
by Division: |
||||||||||||
Oregon
Steel Division |
$ | 696,866 | $ | 367,365 | $ | 575,243 | ||||||
RMSM
Division |
487,657 | 355,932 | 329,707 | |||||||||
|
$ | 1,184,523 | $ | 723,297 | $ | 904,950 | ||||||
Assets
by Location, at December 31: |
||||||||||||
United
States |
$ | 967,387 | $ | 733,404 | $ | 804,021 | ||||||
Canada |
62,314 | 32,738 | 38,673 | |||||||||
|
$ | 1,029,701 | $ | 766,142 | $ | 842,694 | ||||||
Assets
by Division, at December 31: |
||||||||||||
Oregon
Steel Division |
$ | 665,403 | $ | 478,077 | $ | 534,203 | ||||||
RMSM
Division |
364,298 | 288,065 | 308,491 | |||||||||
|
$ | 1,029,701 | $ | 766,142 | $ | 842,694 |
(1) |
Sales attributed to Canada are earned by the Camrose pipe mill, which is domiciled there. Sales to external customers generated in the United States includes revenues earned on shipments to customers in other countries of $146.5 million in 2004. In 2003 and 2002, these foreign sales were insignificant. |
45
4. | Inventories |
2004
|
2003
|
|||||||
---|---|---|---|---|---|---|---|---|
(In
thousands) |
||||||||
Raw
materials |
$ | 20,168 | $ | 5,214 | ||||
Semi-finished
product |
136,362 | 55,864 | ||||||
Finished
product |
50,073 | 49,478 | ||||||
Stores
and operating supplies |
28,407 | 29,067 | ||||||
Total
inventory |
$ | 235,010 | $ | 139,623 |
5. | Accounts Payable and Accrued Expenses |
2004
|
2003
|
|||||||
---|---|---|---|---|---|---|---|---|
(In
thousands) |
||||||||
Accrued
interest |
$ | 14,055 | $ | 14,190 | ||||
Accrued
payroll and benefits |
13,777 | 14,166 | ||||||
Accrued
expenses and product claims |
5,256 | 6,622 | ||||||
Accrued
labor dispute settlement |
| 2,500 | ||||||
Accrued
defined benefit plan and post-retirement obligations |
9,660 | 2,135 | ||||||
Accrued
incentive compensation |
7,469 | | ||||||
Accrued
back pay profit sharing obligation and related payroll taxes |
3,508 | | ||||||
Deferred
revenue |
659 | 12,468 | ||||||
Other |
7,534 | 8,910 | ||||||
Total
accrued expenses |
$ | 61,918 | $ | 60,991 |
6. | Debt, Financing Arrangements and Liquidity |
2004
|
2003
|
|||||||
---|---|---|---|---|---|---|---|---|
(In
thousands) |
||||||||
10%
First Mortgage Notes due 2009 |
$ | 305,000 | $ | 305,000 | ||||
Less
unamortized discount on 10% Notes |
(2,721 | ) | (3,168 | ) | ||||
OFP
Term Loan |
8,500 | | ||||||
CPC
Mortgage Loan |
3,549 | | ||||||
Camrose
Revolving Bank Loan |
1,830 | | ||||||
Total
debt outstanding |
316,158 | 301,832 | ||||||
Less
current portion of OFP Term Loan |
(2,423 | ) | | |||||
Less
current portion of CPC Mortgage Loan |
(36 | ) | | |||||
Non-current
maturity of long-term debt |
$ | 313,699 | $ | 301,832 |
46
The 10% Notes are secured by a lien on substantially all of the property, plant and equipment, and certain other assets of the Company (exclusive of CPC and OFP), excluding accounts receivable, inventory, and certain other assets. As of December 31, 2004, the Company had outstanding $305.0 million of principal amount under the 10% Notes. The Indenture under which the Notes were issued contains restrictions (except for CPC and OFP) on new indebtedness and various types of disbursements, including dividends, based on the cumulative amount of the Companys net income, as defined. At December 31, 2004, $129.5 million was available for the payment of common stock dividends under these restrictions; however, the Company cannot pay cash dividends under its Credit Agreement without prior approval from its lenders. New CF&I and CF&I (collectively, the Guarantors) guarantee the obligations of the 10% Notes, and those guarantees are secured by a lien on substantially all of the property, plant and equipment and certain other assets of the Guarantors, excluding accounts receivable, inventory, and certain other assets. At any time on or after July 15, 2006, the 10% Notes will be redeemable at the option of the Company, in whole or in part at a set range of redemption prices. If redeemed during the twelve month period beginning July 15, 2006 the price is 105% of the principal amount, plus accrued and unpaid interest and any liquidated damages, as defined. The redemption price adjusts to 102.5% and 100%, respectively for the two subsequent twelve month periods. |
47
2005 |
$ | 2,459 | |
2006 |
3,872 | ||
2007 |
4,122 | ||
2008 |
47 | ||
2009 |
305,051 | ||
2010
and thereafter |
3,328 | ||
|
$ | 318,879 |
7. | Goodwill and Intangible Assets |
48
As
of December 31, 2004
|
As
of December 31, 2003
|
||||||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Gross Carrying Amount |
Accumulated Amortization |
Net Carrying Amount |
Gross Carrying Amount |
Accumulated Amortization |
Net Carrying Amount |
||||||||||||||||||||
(In
thousands) |
|||||||||||||||||||||||||
Pension-related intangibles(1) |
N/A | N/A | $ | 22,101 | N/A | N/A | $ | | |||||||||||||||||
SFAS
No. 142 Intangible Assets: |
|||||||||||||||||||||||||
Water
rights |
11,024 | (502 | ) | 10,522 | 11,523 | (565 | ) | 10,958 | |||||||||||||||||
Proprietary
technology(2) |
1,753 | (980 | ) | 773 | 1,653 | (808 | ) | 845 | |||||||||||||||||
|
$ | 12,777 | $ | (1,482 | ) | $ | 11,295 | $ | 13,176 | $ | (1,373 | ) | $ | 11,803 |
Aggregate Amortization Expense: |
2004 |
2003 |
2002 |
|||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
For the year
ended |
$ | 131 | $ | 116 | $ | 122 |
(1) |
In 2004, the Company recorded a pension intangible related to a pension plan amendment. See Notes 11 and 17 to the consolidated financial statements for additional details. |
(2) |
Weighted average amortization period is fifteen years. |
8. | Fair Values of Financial Instruments |
2004
|
2003
|
||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Carrying Amount |
Fair Value |
Carrying Amount |
Fair Value |
||||||||||||||
(In
thousands) |
|||||||||||||||||
Cash
and cash equivalents |
$ | 77,026 | $ | 77,026 | $ | 5,770 | $ | 5,770 | |||||||||
Short-term
investments |
60,110 | 60,110 | | | |||||||||||||
Long-term
debt, including current portion |
316,158 | 349,428 | 301,832 | 287,129 |
49
9. | Income Taxes |
2004
|
2003
|
2002
|
||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
(In
thousands) |
||||||||||||
U.S. |
$ | 114,735 | $ | (131,495 | ) | $ | 19,162 | |||||
Non-U.S.,
principally Canada |
3,992 | (1,071 | ) | 2,441 | ||||||||
Total
income (loss) before taxes |
$ | 118,727 | $ | (132,566 | ) | $ | 21,603 |
2004
|
2003
|
2002
|
||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
(In
thousands) |
||||||||||||
Current: |
||||||||||||
Federal |
$ | (1,270 | ) | $ | (115 | ) | $ | 5,349 | ||||
State |
(63 | ) | 31 | (151 | ) | |||||||
Foreign |
(47 | ) | (1,559 | ) | (659 | ) | ||||||
|
(1,380 | ) | (1,643 | ) | 4,539 | |||||||
Deferred: |
||||||||||||
Federal |
(518 | ) | 11,710 | (10,816 | ) | |||||||
State |
1,157 | (4,471 | ) | (2,891 | ) | |||||||
Foreign |
(1,331 | ) | 1,021 | (76 | ) | |||||||
|
(692 | ) | 8,260 | (13,783 | ) | |||||||
Income
tax benefit (expense) |
$ | (2,072 | ) | $ | 6,617 | $ | (9,244 | ) |
2004
|
2003
|
2002
|
||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
U.S.
statutory income benefit (tax) rate |
(35.0 | )% | 35.0 | % | (35.0 | )% | ||||||
State
taxes, net |
0.6 | (2.2 | ) | (9.2 | ) | |||||||
Fines
and penalties |
(0.3 | ) | | (0.1 | ) | |||||||
Permanent
differences |
(0.3 | ) | | (0.6 | ) | |||||||
Export
sales benefit |
2.2 | | | |||||||||
Tax
impact of foreign operations |
(0.3 | ) | 0.2 | 4.1 | ||||||||
Change
in valuation allowance federal |
32.0 | (28.6 | ) | | ||||||||
Other |
(0.6 | ) | 0.6 | (2.0 | ) | |||||||
|
(1.7 | )% | 5.0 | % | (42.8 | )% |
50
2004
|
2003
|
|||||||
---|---|---|---|---|---|---|---|---|
(In
thousands) |
||||||||
Net
current deferred tax asset: |
||||||||
Assets |
||||||||
Inventories |
$ | 1,487 | $ | 2,073 | ||||
Accrued
expenses |
3,248 | 15,617 | ||||||
Net
operating loss carryforward |
| 120 | ||||||
Other |
1,611 | 1,710 | ||||||
|
6,346 | 19,520 | ||||||
Liabilities |
||||||||
Other |
1,666 | (25 | ) | |||||
Net
current deferred tax asset |
$ | 4,680 | $ | 19,545 | ||||
Net
noncurrent deferred income tax liability: |
||||||||
Assets |
||||||||
Postretirement benefits other than pensions |
$ | 3,154 | $ | 3,196 | ||||
State
tax credits |
2,818 | 6,359 | ||||||
Alternative
minimum tax credit |
14,692 | 13,485 | ||||||
Environmental
liability |
12,810 | 13,144 | ||||||
Net
operating loss carryforward |
77,471 | 105,409 | ||||||
Pension
minimum liability adjustment |
7,739 | 7,204 | ||||||
Other |
15,723 | 15,671 | ||||||
|
134,407 | 164,468 | ||||||
Valuation
allowance |
(7,987 | ) | (53,427 | ) | ||||
|
126,420 | 111,041 | ||||||
Liabilities |
||||||||
Property,
plant and equipment |
128,713 | 128,835 | ||||||
Other |
2,871 | 2,648 | ||||||
|
131,584 | 131,483 | ||||||
Net
noncurrent deferred income tax liability |
$ | 5,164 | $ | 20,442 |
51
10. | Net Income (Loss) Per Share |
2004
|
2003
|
2002
|
||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
(In
thousands, except per share amounts) |
||||||||||||
Weighted
average number of shares outstanding |
28,665 | 26,392 | 25,790 | |||||||||
Shares
of common stock to be issued March 2003 |
| | 598 | |||||||||
Basic
weighted average shares outstanding |
28,665 | 26,392 | 26,388 | |||||||||
Dilutive
effect of employee stock options |
252 | | 233 | |||||||||
Weighted
average number of shares outstanding assuming dilution |
28,917 | 26,392 | 26,621 | |||||||||
Net
income (loss) before cumulative effect of change in accounting principle |
$ | 116,655 | $ | (125,949 | ) | $ | 12,359 | |||||
Cumulative
effect of change in accounting principle, net of tax, net of minority interest |
| | (17,967 | ) | ||||||||
Net
income (loss) |
$ | 116,655 | $ | (125,949 | ) | $ | (5,608 | ) | ||||
Basic
income (loss) per share: |
||||||||||||
Before
cumulative effect of change in accounting principle |
$ | 4.07 | $ | (4.77 | ) | $ | 0.47 | |||||
Cumulative
effect of change in accounting principle |
| | (0.68 | ) | ||||||||
Basic
income (loss) per share |
$ | 4.07 | $ | (4.77 | ) | $ | (0.21 | ) | ||||
Diluted
income (loss) per share: |
||||||||||||
Before
cumulative effect of change in accounting principle |
$ | 4.03 | $ | (4.77 | ) | $ | 0.46 | |||||
Cumulative
effect of change in accounting principle |
| | (0.67 | ) | ||||||||
Diluted
income (loss) per share |
$ | 4.03 | $ | (4.77 | ) | $ | (0.21 | ) |
52
11. | Employee Benefit Plans |
United
States (U.S.) Plans
|
Canadian
Plans
|
|||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
2004
|
2003
|
2004
|
2003
|
|||||||||||||
(In
thousands) |
(In
thousands) |
|||||||||||||||
Change
in benefit obligation: |
||||||||||||||||
Projected
benefit obligation at January 1 |
$ | 99,256 | $ | 83,971 | $ | 19,031 | $ | 14,258 | ||||||||
Service
cost |
3,804 | 4,393 | 447 | 458 | ||||||||||||
Interest
cost |
6,304 | 5,551 | 1,238 | 1,075 | ||||||||||||
Plan
amendments |
22,890 | | | 218 | ||||||||||||
Benefits
paid |
(4,282 | ) | (3,677 | ) | (793 | ) | (672 | ) | ||||||||
Actuarial
loss |
3,729 | 9,018 | 1,386 | 454 | ||||||||||||
Curtailment
loss |
(81 | ) | | | | |||||||||||
Special
termination benefits |
6,238 | | | | ||||||||||||
Foreign
currency exchange rate change |
| | 1,679 | 3,240 | ||||||||||||
Projected
benefit obligation at December 31 |
137,858 | 99,256 | 22,988 | 19,031 | ||||||||||||
Change
in plan assets: |
||||||||||||||||
Fair
value of plan assets at January 1 |
70,528 | 59,386 | 14,941 | 10,846 | ||||||||||||
Actual
gain on plan assets |
9,319 | 14,819 | 1,481 | 1,508 | ||||||||||||
Company
contribution |
6,873 | | 949 | 753 | ||||||||||||
Benefits
paid |
(4,282 | ) | (3,677 | ) | (793 | ) | (672 | ) | ||||||||
Foreign
currency exchange rate change |
| | 1,306 | 2,506 | ||||||||||||
Fair
value of plan assets at December 31 |
82,438 | 70,528 | 17,884 | 14,941 | ||||||||||||
Projected
benefit obligation in excess of plan assets |
(55,420 | ) | (28,728 | ) | (5,104 | ) | (4,090 | ) | ||||||||
Unrecognized
prior service cost |
21,186 | | 790 | 780 | ||||||||||||
Unrecognized
net gain |
19,121 | 19,797 | 7,330 | 6,001 | ||||||||||||
Net
amount recognized |
(15,113 | ) | (8,931 | ) | 3,016 | 2,691 | ||||||||||
Intangible
asset |
21,186 | | 790 | | ||||||||||||
Minimum
liability |
(35,813 | ) | (16,084 | ) | (6,000 | ) | (2,566 | ) | ||||||||
Net
pension asset (liability) recognized in consolidated balance sheet |
$ | (29,740 | ) | $ | (25,015 | ) | $ | (2,194 | ) | $ | 125 |
53
United
States (U.S.) Plans
|
Canadian
Plans
|
||||||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
2004
|
2003
|
2002
|
2004
|
2003
|
2002
|
||||||||||||||||||||
(In
thousands) |
(In
thousands) |
||||||||||||||||||||||||
Components
of net periodic benefit cost: |
|||||||||||||||||||||||||
Service
cost |
$ | 3,804 | $ | 4,393 | $ | 3,646 | $ | 447 | $ | 458 | $ | 399 | |||||||||||||
Interest
cost |
6,304 | 5,551 | 5,253 | 1,238 | 1,075 | 925 | |||||||||||||||||||
Expected
return on plan assets |
(5,927 | ) | (5,079 | ) | (4,713 | ) | (1,163 | ) | (1,012 | ) | (1,010 | ) | |||||||||||||
Recognized
losses |
932 | 1,278 | 348 | 275 | 316 | 234 | |||||||||||||||||||
Amortization
of unrecognized prior service cost |
609 | 26 | 120 | 48 | 33 | 30 | |||||||||||||||||||
Net
periodic benefit cost |
$ | 5,722 | $ | 6,169 | $ | 4,654 | $ | 845 | $ | 870 | $ | 578 |
Target
|
2004
|
2003
|
||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
Information
about U.S. plan assets: |
||||||||||||
Cash |
0.0 | % | 0.7 | % | 0.0 | % | ||||||
U.S.
equity funds |
48.0 | % | 48.6 | % | 46.7 | % | ||||||
Non-U.S.
Equity funds |
12.0 | % | 15.7 | % | 15.5 | % | ||||||
Fixed
income securities |
5.0 | % | 4.4 | % | 17.5 | % | ||||||
Real
estate funds |
10.0 | % | 8.4 | % | 9.0 | % | ||||||
Absolute
return strategy funds |
18.5 | % | 16.0 | % | 11.3 | % | ||||||
Real
return strategy funds |
6.5 | % | 6.2 | % | 0.0 | % | ||||||
Total
plan assets |
100.0 | % | 100.0 | % | 100.0 | % |
54
Target
|
2004
|
2003
|
||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
Information
about Canadian plan assets: |
||||||||||||
Cash
and short-term notes |
5.0 | % | 9.4 | % | 5.5 | % | ||||||
Canadian
equity funds |
35.0 | % | 37.5 | % | 37.8 | % | ||||||
International
equity funds |
25.0 | % | 23.0 | % | 26.1 | % | ||||||
Fixed
income securities |
35.0 | % | 30.1 | % | 30.6 | % | ||||||
Total
plan assets |
100.0 | % | 100.0 | % | 100.0 | % |
Net
Benefit Obligation
|
Net
Benefit Cost
|
||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
2004
|
2003
|
2004
|
2003
|
2002
|
|||||||||||||||||
Discount
rate |
|||||||||||||||||||||
U.S.
plans |
5.8 | % | 6.0 | % | 6.0 | % | 6.8 | % | 7.0 | % | |||||||||||
Canadian
plans |
6.0 | % | 6.5 | % | 6.5 | % | 6.3 | % | 6.3 | % | |||||||||||
Rate
of increase in future compensation levels: |
|||||||||||||||||||||
U.S.
plans |
3.0 | % | 4.0 | % | 4.0 | % | 4.0 | % | 4.0 | % | |||||||||||
Canadian
plans |
4.5 | % | 4.5 | % | 4.5 | % | 4.5 | % | 4.5 | % | |||||||||||
Expected
long-term rate of return on plan assets |
|||||||||||||||||||||
U.S.
plans |
N/A | N/A | 8.5 | % | 8.5 | % | 8.5 | % | |||||||||||||
Canadian
plans |
N/A | N/A | 7.8 | % | 8.5 | % | 8.5 | % |
U.S.
Plans
|
Canadian Plans |
|||||||
---|---|---|---|---|---|---|---|---|
Expected
future benefit payments |
||||||||
2005 |
$ | 6,150 | $ | 1,001 | ||||
2006 |
6,472 | 1,020 | ||||||
2007 |
6,853 | 1,050 | ||||||
2008 |
7,425 | 1,068 | ||||||
2009 |
7,988 | 1,102 | ||||||
20102014 |
48,872 | 6,467 |
Postretirement Health Care and Life Insurance Benefits
55
2004
|
2003
|
|||||||
---|---|---|---|---|---|---|---|---|
(In
thousands) |
||||||||
Change
in benefit obligation: |
||||||||
Accumulated
postretirement benefit obligation at January 1 |
$ | 28,536 | $ | 25,728 | ||||
Service
cost |
514 | 557 | ||||||
Interest
cost |
1,845 | 1,723 | ||||||
Benefits
paid |
(1,376 | ) | (1,310 | ) | ||||
Plan
amendment |
6,112 | | ||||||
Actuarial
loss |
236 | 951 | ||||||
Curtailment
loss |
1,288 | | ||||||
Foreign
currency exchange rate change |
507 | 887 | ||||||
Accumulated
postretirement benefit obligation at December 31 |
37,662 | 28,536 | ||||||
Accumulated
benefit obligation in excess of plan assets |
(37,662 | ) | (28,536 | ) | ||||
Unrecognized
transition obligation |
1,204 | 1,400 | ||||||
Unrecognized
prior service cost |
5,978 | 411 | ||||||
Unrecognized
net loss |
5,711 | 5,718 | ||||||
Postretirement liability recognized in consolidated balance sheet |
$ | (24,769 | ) | $ | (21,007 | ) |
2004
|
2003
|
2002
|
||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
(In
thousands) |
||||||||||||
Components
of net periodic benefit cost: |
||||||||||||
Service
cost |
$ | 514 | $ | 557 | $ | 478 | ||||||
Interest
cost |
1,845 | 1,723 | 1,512 | |||||||||
Recognized
losses |
367 | 45 | 91 | |||||||||
Recognized
prior service cost |
237 | 75 | 75 | |||||||||
Amortization
of transition obligation |
196 | 196 | 196 | |||||||||
Net
periodic benefit cost |
$ | 3,159 | $ | 2,596 | $ | 2,352 |
56
1
percentage point change
|
||||||||
---|---|---|---|---|---|---|---|---|
Increase
|
Decrease
|
|||||||
(In
thousands) |
||||||||
Accumulated
postretirement benefit obligation |
$ | 1,529 | $ | (1,221 | ) | |||
Service
and interest costs |
141 | (109 | ) |
Expected
future benefit payments |
|||
2005 |
$ | 2,311 | |
2006 |
2,363 | ||
2007 |
2,419 | ||
2008 |
2,471 | ||
2009 |
2,544 | ||
20102014 |
13,526 |
U.S.
Plans
|
Canadian Plans |
|||||||
---|---|---|---|---|---|---|---|---|
Expected
future benefit payments |
||||||||
2005 |
$ | 127 | $ | 70 | ||||
2006 |
184 | 69 | ||||||
2007 |
188 | 68 | ||||||
2008 |
208 | 68 | ||||||
2009 |
207 | 67 | ||||||
20102014 |
1,109 | 324 |
57
12. | Major Customers |
13. | Operating Lease Commitments |
2005 |
$ | 5,171 | |
2006 |
4,782 | ||
2007 |
4,484 | ||
2008 |
4,408 | ||
2009 |
4,381 | ||
Beyond |
18,521 |
14. | Related Party Transactions |
Stelco, Inc.:
2004
|
2003
|
2002
|
||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
(In
thousands) |
||||||||||||
Sales
to Stelco |
$ | 407 | $ | 698 | $ | 222 | ||||||
Purchases
from Stelco |
46,400 | 21,389 | 12,006 | |||||||||
Accounts
payable to Stelco at December 31 |
9,524 | 3,982 | 2,722 |
Lampros Steel Inc. (and affiliated companies):
2004
|
2003
|
2002
|
||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
(In
thousands) |
||||||||||||
Sales
to Lampros |
$ | 5,673 | $ | 2,394 | $ | 1,984 | ||||||
Accounts
receivable from Lampros at December 31 |
422 | 382 | 111 |
Feralloy Corporation:
58
2004
|
2003
|
2002
|
||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
(In
thousands) |
||||||||||||
Sales
to Feralloy |
$ | 2,974 | $ | 846 | $ | | ||||||
Accounts
receivable from Feralloy at December 31 |
513 | 22 | |
15. | Joint Venture and Adoption of FIN 46R Consolidation of Variable Interest Entities |
16. | Concentrations |
59
17. | Contingencies |
Environmental
Oregon Steel Division
60
RMSM Division
61
Labor Matters
CF&I Labor Dispute Settlement
62
CF&I Labor Dispute Settlement Accounting
Purchase Commitments
63
Contracts With Key Employees
Other Contingencies
18. | Asset Impairments |
64
19. | Capital Stock |
Stock Offering
Common Stock
Stockholder Rights Plan
Stock Options
65
2004
|
2003
|
2002
|
|||||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Options
Outstanding |
Shares
|
Weighted Average Exercise Price |
Shares
|
Weighted Average Exercise Price |
Shares
|
Weighted Average Exercise Price |
|||||||||||||||||||
Outstanding
at beginning of period |
595,200 | $ | 3.79 | 628,900 | $ | 3.83 | 599,900 | $ | 3.64 | ||||||||||||||||
New
Grants |
319,000 | 8.04 | 12,000 | 2.33 | 32,000 | 7.25 | |||||||||||||||||||
Exercised |
(274,834 | ) | 3.42 | (9,416 | ) | 1.94 | (3,000 | ) | 1.94 | ||||||||||||||||
Terminated |
(4,898 | ) | 3.95 | (36,284 | ) | 4.40 | | | |||||||||||||||||
Outstanding
at end of period |
634,468 | 6.09 | 595,200 | 3.79 | 628,900 | 3.83 | |||||||||||||||||||
Outstanding
but not exercisable |
(337,672 | ) | 7.88 | (97,906 | ) | 4.73 | (181,193 | ) | 4.26 | ||||||||||||||||
Exercisable
at end of period |
296,796 | $ | 4.05 | 497,294 | $ | 3.61 | 447,707 | $ | 3.66 |
2004
|
2003
|
2002
|
||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
The
weighted average fair value of options granted during the year per share |
$ | 5.66 | $ | 1.65 | $ | 4.72 | ||||||
Assumptions: |
||||||||||||
Annualized
Dividend Yield |
0 | % | 0 | % | 0 | % | ||||||
Common
Stock Price Volatility |
71.5 | % | 73.8 | % | 64.4 | % | ||||||
Risk-Free
Rate of Return |
4.1 | % | 3.5 | % | 4.9 | % | ||||||
Expected
option term (in years) |
7 | 7 | 7 |
Options
Outstanding
|
Options
Exercisable
|
||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Range
of Exercise Price
|
Number outstanding at December 31, 2004 |
Weighted Average Remaining Contractual Life |
Weighted Average Exercise Price |
Number Exercisable at December 31, 2004 |
Weighted Average Exercise Price |
||||||||||||||||
$0.01
to $2.00 |
57,000 | 5.82 | $ | 1.94 | 57,000 | $ | 1.94 | ||||||||||||||
$2.01
to $4.00 |
127,818 | 6.80 | $ | 3.66 | 119,818 | $ | 3.75 | ||||||||||||||
$4.01
to $6.00 |
99,400 | 6.31 | $ | 4.97 | 99,400 | $ | 4.97 | ||||||||||||||
$6.01
to $8.00 |
31,250 | 7.32 | $ | 7.25 | 20,578 | $ | 7.25 | ||||||||||||||
$8.01
to $10.00 |
319,000 | 9.33 | $ | 8.04 | | $ | 8.04 | ||||||||||||||
|
634,468 | 296,796 |
20. | Sales of Subsidiarys Common Stock |
66
21. | Assets Held for Sale |
22. | Subsequent Events |
67
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
The Board of Directors and Stockholders
New CF&I, Inc.:
We have audited the accompanying consolidated balance sheets of New CF&I, Inc. (a Delaware corporation) and subsidiaries as of December 31, 2004 and 2003, and the related consolidated statements of income, changes in stockholders deficit and comprehensive income, and cash flows for each of the years in the two-year period ended December 31, 2004. These consolidated financial statements are the responsibility of the Companys management. Our responsibility is to express an opinion on these consolidated financial statements based on our audits.
We conducted our audits in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.
In our opinion, the consolidated financial statements referred to above present fairly, in all material respects, the financial position of New CF&I, Inc. and subsidiaries as of December 31, 2004 and 2003, and the results of their operations and their cash flows for each of the years in the two-year period ended December 31, 2004, in conformity with U.S. generally accepted accounting principles.
68
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
To the Board of Directors and Stockholders
Of New CF&I, Inc.:
In our opinion, the consolidated financial statements listed in the index under Item 15(a)(vii) present fairly, in all material respects, the results of operations and cash flows of New CF&I, Inc. and its subsidiaries for the year ended December 31, 2002 in conformity with accounting principles generally accepted in the United States of America. These financial statements are the responsibility of the Companys management. Our responsibility is to express an opinion on these financial statements based on our audit. We conducted our audit of these statements in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements, assessing the accounting principles used and significant estimates made by management, and evaluating the overall financial statement presentation. We believe that our audit provides a reasonable basis for our opinion.
69
December
31,
|
||||||||
---|---|---|---|---|---|---|---|---|
2004
|
2003
|
|||||||
ASSETS |
||||||||
Current
assets: |
||||||||
Cash
and cash equivalents |
$ | 1 | $ | 5 | ||||
Trade
accounts receivable, less allowance for doubtful accounts of $1,083 and
$361 |
46,643 | 39,097 | ||||||
Inventories |
70,940 | 35,028 | ||||||
Deferred
income taxes |
3,610 | 3,396 | ||||||
Other |
3,376 | 1,754 | ||||||
Total
current assets |
124,570 | 79,280 | ||||||
Property,
plant and equipment: |
||||||||
Land
and improvements |
3,301 | 3,225 | ||||||
Buildings |
19,836 | 19,852 | ||||||
Machinery
and equipment |
273,126 | 270,772 | ||||||
Construction
in progress |
7,702 | 6,030 | ||||||
|
303,965 | 299,879 | ||||||
Accumulated
depreciation |
(149,595 | ) | (137,622 | ) | ||||
Net
property, plant and equipment |
154,370 | 162,257 | ||||||
Intangibles,
net |
32,481 | 11,803 | ||||||
Non-current
deferred income taxes |
52,790 | 37,766 | ||||||
Minority
interests |
7,136 | 6,969 | ||||||
TOTAL
ASSETS |
$ | 371,347 | $ | 298,075 | ||||
LIABILITIES |
||||||||
Current
liabilities: |
||||||||
Accounts
payable |
$ | 40,413 | $ | 21,988 | ||||
Accrued
expenses |
28,171 | 21,363 | ||||||
Total
current liabilities |
68,584 | 43,351 | ||||||
Long-term
debt Oregon Steel Mills, Inc. |
288,730 | 276,359 | ||||||
Environmental
liability |
25,596 | 24,885 | ||||||
Deferred
employee benefits |
46,467 | 27,659 | ||||||
Total
liabilities |
429,377 | 372,254 | ||||||
Redeemable
common stock, 26 shares issued and outstanding (Note 10) |
21,840 | 21,840 | ||||||
Commitments
and contingencies (Note 11) |
||||||||
STOCKHOLDERS DEFICIT |
||||||||
Common
stock, par value $1 per share, 1,000 shares authorized; 200 shares issued and outstanding |
1 | 1 | ||||||
Additional
paid-in capital |
16,603 | 16,603 | ||||||
Accumulated
deficit |
(92,802 | ) | (108,423 | ) | ||||
Accumulated
other comprehensive loss: |
||||||||
Minimum
pension liability |
(3,672 | ) | (4,200 | ) | ||||
Total
stockholders deficit |
(79,870 | ) | (96,019 | ) | ||||
TOTAL
LIABILITIES AND STOCKHOLDERS DEFICIT |
$ | 371,347 | $ | 298,075 |
70
Year
Ended December 31,
|
||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
2004
|
2003
|
2002
|
||||||||||
Sales: |
||||||||||||
Product
sales |
$ | 471,823 | $ | 340,658 | $ | 315,448 | ||||||
Freight |
15,834 | 15,274 | 14,259 | |||||||||
|
487,657 | 355,932 | 329,707 | |||||||||
Costs
and expenses: |
||||||||||||
Cost
of sales |
387,964 | 335,815 | 275,378 | |||||||||
Fixed
and other asset impairment charges (Note 12) |
| 9,157 | | |||||||||
Labor
dispute settlement charges (Note 11) |
45,352 | 31,089 | | |||||||||
Selling,
general and administrative expenses |
24,472 | 17,490 | 20,404 | |||||||||
Incentive
compensation |
5,090 | | 1,561 | |||||||||
Loss
(gain) on disposal of assets |
699 | (2,155 | ) | (1,108 | ) | |||||||
|
463,577 | 391,396 | 296,235 | |||||||||
Operating
income (loss) |
24,080 | (35,464 | ) | 33,472 | ||||||||
Other
income (expense): |
||||||||||||
Interest
expense |
(24,409 | ) | (24,087 | ) | (25,393 | ) | ||||||
Minority
interests |
191 | 2,567 | (392 | ) | ||||||||
Other
income (expense) |
248 | (52 | ) | 862 | ||||||||
Income
(loss) before income taxes |
110 | (57,036 | ) | 8,549 | ||||||||
Income
tax benefit (expense) |
15,511 | 3,821 | (4,117 | ) | ||||||||
Net
income (loss) before cumulative effect of change in accounting principle |
15,621 | (53,215 | ) | 4,432 | ||||||||
Cumulative
effect of change in accounting principle, net of tax, net of minority
interest |
| | (19,070 | ) | ||||||||
Net
income (loss) |
$ | 15,621 | $ | (53,215 | ) | $ | (14,638 | ) |
The accompanying notes are an integral part of the consolidated financial
statements.
71
Common
Stock
|
Additional Paid-in |
Accumulated | Accumulated | |||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Shares
|
Amount
|
Capital
|
Deficit
|
Income/(loss)
|
Total
|
|||||||||||||||||||
Balances,
December 31, 2001 |
200 | $ | 1 | $ | 16,603 | $ | (40,570 | ) | $ | (1,520 | ) | $ | (25,486 | ) | ||||||||||
Net
loss |
| | | (14,638 | ) | | (14,638 | ) | ||||||||||||||||
Minimum
pension liability |
| | | | (1,971 | ) | (1,971 | ) | ||||||||||||||||
Comprehensive
loss |
| | | | | (16,609 | ) | |||||||||||||||||
Balances,
December 31, 2002 |
200 | 1 | 16,603 | (55,208 | ) | (3,491 | ) | (42,095 | ) | |||||||||||||||
Net
loss |
| | | (53,215 | ) | | (53,215 | ) | ||||||||||||||||
Minimum
pension liability |
| | | | (709 | ) | (709 | ) | ||||||||||||||||
Comprehensive
loss |
| | | | | (53,924 | ) | |||||||||||||||||
Balances,
December 31, 2003 |
200 | 1 | 16,603 | (108,423 | ) | (4,200 | ) | (96,019 | ) | |||||||||||||||
Net
income |
| | | 15,621 | | 15,621 | ||||||||||||||||||
Minimum
pension liability |
| | | | 528 | 528 | ||||||||||||||||||
Comprehensive
income |
| | | | | 16,149 | ||||||||||||||||||
Balances,
December 31, 2004 |
200 | $ | 1 | $ | 16,603 | $ | (92,802 | ) | $ | (3,672 | ) | $ | (79,870 | ) |
The accompanying notes are an integral part of the consolidated financial
statements.
72
Year
Ended December 31,
|
||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
2004
|
2003
|
2002
|
||||||||||
Cash
flows from operating activities: |
||||||||||||
Net
income (loss) |
$ | 15,621 | $ | (53,215 | ) | $ | (14,638 | ) | ||||
Adjustments
to reconcile net income (loss) to net cash provided (used) by operating activities: |
||||||||||||
Fixed
and other asset impairment charges (Note 12) |
| 9,157 | | |||||||||
Labor
dispute settlement charges (Note 11) |
| 31,089 | | |||||||||
Depreciation
and amortization |
19,232 | 18,689 | 18,631 | |||||||||
Cumulative
effect of change in accounting principle net of tax and minority interest |
| | 19,070 | |||||||||
Deferred
income taxes |
(15,238 | ) | (3,535 | ) | 2,070 | |||||||
Minority
interests |
(167 | ) | (2,567 | ) | 392 | |||||||
Loss
(gain) on disposal of assets |
699 | (2,155 | ) | (1,108 | ) | |||||||
Other,
net |
(1,748 | ) | (3,628 | ) | (1,247 | ) | ||||||
Changes
in assets and liabilities: |
||||||||||||
Trade
accounts receivable |
(7,546 | ) | (3,025 | ) | 8,086 | |||||||
Inventories |
(35,912 | ) | 10,142 | (10,046 | ) | |||||||
Accounts
payable |
18,425 | (778 | ) | 2,759 | ||||||||
Accrued
expenses |
6,808 | 34 | 2,598 | |||||||||
Other |
(1,622 | ) | 342 | (2,535 | ) | |||||||
Net
cash provided (used) by operating activities |
(1,448 | ) | 550 | 24,032 | ||||||||
Cash
flows from investing activities: |
||||||||||||
Additions
to property, plant and equipment |
(11,393 | ) | (11,648 | ) | (8,562 | ) | ||||||
Proceeds
from disposal of assets |
466 | 2,838 | 1,402 | |||||||||
Net
cash used by investing activities |
(10,927 | ) | (8,810 | ) | (7,160 | ) | ||||||
Cash
flows from financing activities: |
||||||||||||
Borrowings
from Oregon Steel Mills, Inc. |
262,006 | 148,792 | 137,163 | |||||||||
Payments
to Oregon Steel Mills, Inc. |
(249,635 | ) | (140,816 | ) | (139,213 | ) | ||||||
Payment
of long-term debt |
| | (14,536 | ) | ||||||||
Net
cash provided (used) by financing activities |
12,371 | 7,976 | (16,586 | ) | ||||||||
Net
increase (decrease) in cash and cash equivalents |
(4 | ) | (284 | ) | 286 | |||||||
Cash
and cash equivalents at the beginning of year |
5 | 289 | 3 | |||||||||
Cash
and cash equivalents at the end of year |
$ | 1 | $ | 5 | $ | 289 | ||||||
Supplemental
disclosures of cash flow information: |
||||||||||||
Cash
paid for: |
||||||||||||
Interest |
$ | 24,628 | $ | 24,478 | $ | 26,085 |
See Notes 9 and 11 for a description of the pension plan amendment for which the Company recorded a pension intangible and offsetting pension liability of approximately $21.2 million.
The accompanying notes are an integral part of the consolidated financial
statements.
73
1. | Nature of Operations |
2. | Summary of Significant Accounting Policies |
Principles of Consolidation
Use of Estimates
Revenue Recognition
Concentrations of Credit Risk
Inventories
74
Property, Plant and Equipment
Intangible Assets
Impairment of Long-Lived Assets
Income Taxes
Derivative Financial Instruments
Segment Reporting
75
Shipping and Handling Cost
Reclassifications
New Accounting Pronouncements
76
3. | Inventories |
2004
|
2003
|
|||||||
---|---|---|---|---|---|---|---|---|
(In
thousands) |
||||||||
Raw
materials |
$ | 19,750 | $ | 5,183 | ||||
Semi-finished
product |
26,226 | 5,683 | ||||||
Finished
product |
13,504 | 12,916 | ||||||
Stores
and operating supplies |
11,460 | 11,246 | ||||||
Total
inventories |
$ | 70,940 | $ | 35,028 |
4. | Accrued Expenses |
2004
|
2003
|
|||||||
---|---|---|---|---|---|---|---|---|
(In
thousands) |
||||||||
Accrued
payroll and benefits |
$ | 7,811 | 7,078 | |||||
Accrued
environmental |
3,131 | 3,918 | ||||||
Accrued
labor dispute settlement |
| 2,500 | ||||||
Accrued
property taxes |
2,033 | 2,800 | ||||||
Accrued
expenses and product claims |
504 | 2,236 | ||||||
Accrued
profit participation |
2,116 | | ||||||
Accrued
defined benefit plan and post-retirement obligations |
7,890 | 606 | ||||||
Accrued
back pay profit sharing obligation and related payroll taxes |
3,508 | | ||||||
Other |
1,178 | 2,225 | ||||||
Total
accrued expenses |
$ | 28,171 | $ | 21,363 |
5. | Debt, Financing Arrangements and Liquidity |
2006 |
$ | 288,730 |
6. | Goodwill and Intangible Assets |
77
As
of December 31, 2004
|
As
of December 31, 2003
|
||||||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Gross Carrying Amount |
Accumulated Amortization |
Net Carrying Amount |
Gross Carrying Amount |
Accumulated Amortization |
Net Carrying Amount |
||||||||||||||||||||
(In
thousands) |
|||||||||||||||||||||||||
Pension-related intangibles(1) |
N/A | N/A | $ | 21,186 | N/A | N/A | $ | | |||||||||||||||||
SFAS
No. 142 Intangible Assets: |
|||||||||||||||||||||||||
Water
rights |
11,024 | (502 | ) | 10,522 | 11,523 | (565 | ) | 10,958 | |||||||||||||||||
Proprietary
technology(2) |
1,753 | (980 | ) | 773 | 1,653 | (808 | ) | 845 | |||||||||||||||||
|
$ | 12,777 | $ | (1,482 | ) | $ | 11,295 | $ | 13,176 | $ | (1,373 | ) | $ | 11,803 |
Aggregate
Amortization Expense: |
2004
|
2003
|
2002
|
|||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
For
the year ended |
$ | 131 | $ | 116 | $ | 122 |
(1) |
In 2004, New CF&I recorded a pension intangible related to a pension plan amendment. See Notes 9 and 11 to the New CF&I consolidated financial statements for additional details. |
(2) |
Weighted average amortization period is fifteen years. |
7. | Fair Value of Financial Instruments |
2004
|
2003
|
||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Carrying Amount |
Fair Value |
Carrying Amount |
Fair Value |
||||||||||||||
(In
thousands) |
|||||||||||||||||
Cash
and cash equivalents |
$ | 1 | $ | 1 | $ | 5 | $ | 5 |
78
8. | Income Taxes |
2004
|
2003
|
2002
|
||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
(In
thousands) |
||||||||||||
Current: |
||||||||||||
Federal |
$ | | $ | 768 | $ | (738 | ) | |||||
State |
(66 | ) | (10 | ) | (119 | ) | ||||||
|
(66 | ) | 758 | (857 | ) | |||||||
Deferred: |
||||||||||||
Federal |
16,684 | 5,918 | (1,684 | ) | ||||||||
State |
(1,107 | ) | (2,855 | ) | (1,576 | ) | ||||||
|
15,577 | 3,063 | (3,260 | ) | ||||||||
Income
tax benefit (expense) |
$ | 15,511 | $ | 3,821 | $ | (4,117 | ) |
2004
|
2003
|
2002
|
||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
U.S.
statutory income benefit (tax) rate |
(35.0 | )% | 35.0 | % | (35.0 | )% | ||||||
State
taxes, net |
(693.0 | ) | (0.3 | ) | (12.1 | ) | ||||||
Permanent
differences |
325.9 | 0.1 | 0.1 | |||||||||
Change
in valuation allowance federal |
14,587.7 | (28.1 | ) | | ||||||||
Other |
(74.7 | ) | | (1.2 | ) | |||||||
|
14,110.9 | % | 6.7 | % | (48.2 | )% |
2004
|
2003
|
|||||||
---|---|---|---|---|---|---|---|---|
(In
thousands) |
||||||||
Net
current deferred tax asset: |
||||||||
Assets: |
||||||||
Inventories |
$ | 683 | $ | 833 | ||||
Accrued
expenses |
2,283 | 1,721 | ||||||
Allowance
for doubtful accounts |
644 | 842 | ||||||
Net
current deferred tax asset |
$ | 3,610 | $ | 3,396 | ||||
Net
noncurrent deferred tax asset: |
||||||||
Assets: |
||||||||
State
tax credits |
$ | 2,499 | $ | 2,192 | ||||
Environmental
liability |
12,810 | 13,144 | ||||||
Net
operating loss carryforward |
71,256 | 63,191 | ||||||
Pension
minimum liability adjustment |
2,421 | 2,759 | ||||||
Deferred
liabilities |
| 11,498 | ||||||
Other |
10,270 | 8,907 | ||||||
|
99,256 | 101,691 | ||||||
Valuation
allowance |
(7,987 | ) | (22,966 | ) | ||||
|
91,269 | 78,725 | ||||||
Liabilities: |
||||||||
Property,
plant and equipment |
38,479 | 40,959 | ||||||
|
38,479 | 40,959 | ||||||
Net
noncurrent deferred tax asset |
$ | 52,790 | $ | 37,766 |
79
9. | Employee Benefit Plans |
Pension Plans
2004 |
2003 |
||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|
(In thousands) |
|||||||||||
Change in
benefit obligation: |
|||||||||||
Projected
benefit obligation at January 1 |
$ | 37,913 | $ | 29,807 | |||||||
Service
cost |
2,141 | 2,145 | |||||||||
Interest
cost |
2,699 | 1,972 | |||||||||
Amendments |
22,890 | | |||||||||
Benefits
paid |
(1,702 | ) | (1,206 | ) | |||||||
Actuarial
loss |
1,209 | 5,195 | |||||||||
Curtailment
loss |
(81 | ) | | ||||||||
Special
termination benefits |
6,238 | | |||||||||
Projected
benefit obligation at December 31 |
71,307 | 37,913 |
80
2004
|
2003
|
|||||||
---|---|---|---|---|---|---|---|---|
(In
thousands) |
||||||||
Change
in plan assets: |
||||||||
Fair
value of plan assets at January 1 |
21,469 | 18,083 | ||||||
Actual
return on plan assets |
3,087 | 4,592 | ||||||
Company
contribution |
4,817 | | ||||||
Benefits
paid |
(1,702 | ) | (1,206 | ) | ||||
Fair
value of plan assets at December 31 |
27,671 | 21,469 | ||||||
Projected
benefit obligation in excess of plan assets |
(43,636 | ) | (16,444 | ) | ||||
Unrecognized
prior service cost |
21,186 | | ||||||
Unrecognized
net loss |
8,552 | 9,137 | ||||||
Net
amount recognized |
(13,898 | ) | (7,307 | ) | ||||
Intangible
asset |
21,186 | | ||||||
Minimum
liability |
(27,557 | ) | (7,261 | ) | ||||
Net
pension liability recognized in consolidated balance sheet |
$ | (20,269 | ) | $ | (14,568 | ) |
2004
|
2003
|
2002
|
||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
(In
thousands) |
||||||||||||
Components
of net periodic benefit cost: |
||||||||||||
Service
cost |
$ | 2,141 | $ | 2,145 | $ | 1,762 | ||||||
Interest
cost |
2,699 | 1,972 | 1,796 | |||||||||
Expected
return on plan assets |
(1,865 | ) | (1,570 | ) | (1,349 | ) | ||||||
Amortization
of unrecognized prior service cost |
609 | | | |||||||||
Recognized
losses |
491 | 510 | 143 | |||||||||
Net
periodic benefit cost |
$ | 4,075 | $ | 3,057 | $ | 2,352 |
81
Target
|
2004
|
2003
|
||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
Information
about plan assets: |
||||||||||||
Cash |
0.0 | % | 1.3 | % | 0.0 | % | ||||||
U.S.
equity funds |
48.0 | % | 52.7 | % | 48.2 | % | ||||||
Non-U.S.
Equity funds |
12.0 | % | 14.1 | % | 14.9 | % | ||||||
Fixed
income securities |
5.0 | % | 4.0 | % | 17.0 | % | ||||||
Real
estate funds |
10.0 | % | 7.7 | % | 8.8 | % | ||||||
Absolute
return strategy funds |
18.5 | % | 14.6 | % | 11.1 | % | ||||||
Real
return strategy funds |
6.5 | % | 5.6 | % | 0.0 | % | ||||||
Total
plan assets |
100.0 | % | 100.0 | % | 100.0 | % |
Net
Benefit Obligation
|
Net
Benefit Cost
|
|||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
2004
|
2003
|
2004
|
2003
|
2002
|
||||||||||||||||
Discount
rate |
5.8 | % | 6.0 | % | 6.0 | % | 6.8 | % | 7.0 | % | ||||||||||
Rate
of increase in future compensation levels: |
3.0 | % | 4.0 | % | 4.0 | % | 4.0 | % | 4.0 | % | ||||||||||
Expected
long-term rate of return on plan assets |
N/A | N/A | 8.5 | % | 8.5 | % | 8.5 | % |
Expected
future benefit payments |
|||
2005 |
$ | 3,362 | |
2006 |
3,484 | ||
2007 |
3,626 | ||
2008 |
3,892 | ||
2009 |
4,227 | ||
20102014 |
26,550 |
Postretirement Health Care and Life Insurance Benefits
82
2004
|
2003
|
|||||||
---|---|---|---|---|---|---|---|---|
(In
thousands) |
||||||||
Change
in benefit obligation: |
||||||||
Accumulated
postretirement benefit obligation at January 1 |
$ | 13,777 | $ | 12,520 | ||||
Service
cost |
162 | 161 | ||||||
Interest
cost |
943 | 819 | ||||||
Benefits
paid |
(629 | ) | (608 | ) | ||||
Plan
amendment |
6,112 | | ||||||
Actuarial
loss |
189 | 885 | ||||||
Curtailment
loss |
1,288 | | ||||||
Accumulated
postretirement benefit obligation at December 31 |
$ | 21,842 | $ | 13,777 | ||||
Accumulated
benefit obligation in excess of plan assets |
$ | (21,842 | ) | $ | (13,777 | ) | ||
Unrecognized
prior service cost |
5,960 | 389 | ||||||
Unrecognized
net loss |
4,106 | 4,253 | ||||||
Postretirement liability recognized in consolidated balance sheet |
$ | (11,776 | ) | $ | (9,135 | ) |
2004
|
2003
|
2002
|
||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
(In
thousands) |
||||||||||||
Components
of net periodic benefit cost: |
||||||||||||
Service
cost |
$ | 162 | $ | 161 | $ | 118 | ||||||
Interest
cost |
943 | 819 | 705 | |||||||||
Recognized
losses |
336 | 275 | 97 | |||||||||
Recognized
prior service cost |
233 | 71 | 71 | |||||||||
Net
periodic benefit cost |
$ | 1,674 | $ | 1,326 | $ | 991 |
83
Expected
future benefit payments |
||
2005 |
$ | 1,447 |
2006 |
1,466 | |
2007 |
1,495 | |
2008 |
1,523 | |
2009 |
1,573 | |
20102014 |
8,381 |
Other Employee Benefit Plans
10. | Sales of Redeemable Common Stock |
11. | Contingencies |
Environmental
84
85
Labor Matters
CF&I Labor Dispute Settlement
86
CF&I Labor Dispute Settlement Accounting
Purchase Commitments
87
Operating Lease Commitments
2005 |
$ | 2,628 | |
2006 |
2,316 | ||
2007 |
2,111 | ||
2008 |
2,066 | ||
2009 |
2,066 | ||
Beyond |
3,739 |
Guarantees and Financing Arrangements
Other Contingencies
12. | Asset Impairments |
88
13. | Major Customers |
14. | Related Party Transactions |
Oregon Steel Mills, Inc.
2004
|
2003
|
2002
|
|||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
(In
thousands) |
|||||||||||||
Purchases
from Oregon Steel |
$ | 9,862 | $ | 3,362 | $ | | |||||||
Oregon
Steel administrative fees |
4,971 | 3,916 | 3,414 | ||||||||||
Interest
expense on notes payable to Oregon Steel |
24,887 | 24,562 | 24,602 | ||||||||||
Notes
payable to Oregon Steel at December 31 |
288,730 | 276,359 | 238,329 |
89
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
To the Partners of
CF&I Steel, L.P.:
We have audited the accompanying balance sheets of CF&I Steel, L.P. (a Delaware limited partnership) as of December 31, 2004 and 2003, and the related statements of income, changes in partners deficit and comprehensive loss, and cash flows for each of the years in the two-year period ended December 31, 2004. These financial statements are the responsibility of the Companys management. Our responsibility is to express an opinion on these financial statements based on our audits.
We conducted our audits in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.
In our opinion, the financial statements referred to above present fairly, in all material respects, the financial position of CF&I Steel, L.P. as of December 31, 2004 and 2003, and the results of its operations and its cash flows for each of the years in the two-year period ended December 31, 2004, in conformity with U.S. generally accepted accounting principles.
/s/ KPMG LLP
Portland, Oregon
March 11, 2005
90
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
To the Partners
Of CF&I Steel, L.P.:
In our opinion, the financial statements listed in the index under Item 15(a)(x) present fairly, in all material respects, the results of operations and cash flows of CF&I Steel, L.P. for the year ended December 31, 2002 in conformity with accounting principles generally accepted in the United States of America. These financial statements are the responsibility of the Companys management. Our responsibility is to express an opinion on these financial statements based on our audit. We conducted our audit of these statements in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements, assessing the accounting principles used and significant estimates made by management, and evaluating the overall financial statement presentation. We believe that our audit provides a reasonable basis for our opinion.
91
December
31,
|
||||||||
---|---|---|---|---|---|---|---|---|
2004
|
2003
|
|||||||
ASSETS |
||||||||
Current
assets: |
||||||||
Cash
and cash equivalents |
$ | | $ | | ||||
Trade
accounts receivable, less allowance for doubtful accounts of $1,036 and $361 |
45,314 | 37,708 | ||||||
Inventories |
70,624 | 34,729 | ||||||
Other |
3,129 | 1,511 | ||||||
Total
current assets |
119,067 | 73,948 | ||||||
Property,
plant and equipment: |
||||||||
Land
and improvements |
3,295 | 3,219 | ||||||
Buildings |
18,443 | 18,459 | ||||||
Machinery
and equipment |
269,632 | 268,112 | ||||||
Construction
in progress |
7,702 | 6,030 | ||||||
|
299,072 | 295,820 | ||||||
Accumulated
depreciation |
(147,197 | ) | (135,394 | ) | ||||
Net
property, plant and equipment |
151,875 | 160,426 | ||||||
Intangibles,
net |
32,481 | 11,803 | ||||||
TOTAL
ASSETS |
$ | 303,423 | $ | 246,177 | ||||
LIABILITIES |
||||||||
Current
liabilities: |
||||||||
Accounts
payable |
$ | 50,158 | $ | 29,114 | ||||
Accrued
expenses |
28,868 | 20,877 | ||||||
Total
current liabilities |
79,026 | 49,991 | ||||||
Long-term
debt Oregon Steel Mills, Inc. |
288,730 | 276,359 | ||||||
Long-term
debt New CF&I, Inc. |
21,756 | 21,756 | ||||||
Environmental
liability |
25,596 | 24,885 | ||||||
Deferred
employee benefits |
46,329 | 27,659 | ||||||
Total
liabilities |
461,437 | 400,650 | ||||||
Commitments
and contingencies (Note 9) |
||||||||
PARTNERS DEFICIT |
||||||||
General
partner |
(150,425 | ) | (147,059 | ) | ||||
Limited
partners |
(7,589 | ) | (7,414 | ) | ||||
|
(158,014 | ) | (154,473 | ) | ||||
TOTAL
LIABILITIES AND PARTNERS DEFICIT |
$ | 303,423 | $ | 246,177 |
The accompanying notes are an integral part of the financial
statements.
92
Year
Ended December 31,
|
||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
2004
|
2003
|
2002
|
||||||||||
Sales: |
||||||||||||
Product
sales |
$ | 463,973 | $ | 333,401 | $ | 308,025 | ||||||
Freight |
15,834 | 15,274 | 14,259 | |||||||||
|
479,807 | 348,675 | 322,284 | |||||||||
Costs
and expenses: |
||||||||||||
Cost
of sales |
383,564 | 330,664 | 270,121 | |||||||||
Fixed
and other asset impairment charges (Note 10) |
| 9,157 | | |||||||||
Labor
dispute settlement charges (Note 9) |
45,352 | 31,089 | | |||||||||
Selling,
general and administrative expenses |
24,153 | 17,230 | 17,778 | |||||||||
Incentive
compensation |
5,090 | | 1,561 | |||||||||
Loss
(gain) on disposal of assets |
759 | (2,012 | ) | (1,109 | ) | |||||||
|
458,918 | 386,128 | 288,351 | |||||||||
Operating
income (loss) |
20,889 | (37,453 | ) | 33,933 | ||||||||
Other
income (expense): |
||||||||||||
Interest
expense, net |
(25,568 | ) | (25,165 | ) | (26,648 | ) | ||||||
Other
income |
248 | 462 | 862 | |||||||||
Net
income (loss) before cumulative effect of change in accounting principle |
(4,431 | ) | (62,156 | ) | 8,147 | |||||||
Cumulative
effect of change in accounting principle |
| | (31,863 | ) | ||||||||
Net
loss |
$ | (4,431 | ) | $ | (62,156 | ) | $ | (23,716 | ) |
The accompanying notes are an integral part of the financial
statements.
93
General Partner |
Limited Partners |
Total
|
||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
Balances,
December 31, 2001 |
$ | (65,094 | ) | $ | (3,282 | ) | $ | (68,376 | ) | |||
Net
loss |
(22,578 | ) | (1,138 | ) | (23,716 | ) | ||||||
Minimum
pension liability |
(157 | ) | (8 | ) | (165 | ) | ||||||
Comprehensive
loss |
| | (23,881 | ) | ||||||||
Balances,
December 31, 2002 |
$ | (87,829 | ) | $ | (4,428 | ) | $ | (92,257 | ) | |||
Net
loss |
(59,173 | ) | (2,983 | ) | (62,156 | ) | ||||||
Minimum
pension liability |
(57 | ) | (3 | ) | (60 | ) | ||||||
Comprehensive
loss |
| | (62,216 | ) | ||||||||
Balances,
December 31, 2003 |
$ | (147,059 | ) | $ | (7,414 | ) | $ | (154,473 | ) | |||
Net
loss |
(4,218 | ) | (213 | ) | (4,431 | ) | ||||||
Minimum
pension liability |
852 | 38 | 890 | |||||||||
Comprehensive
loss |
| | (3,541 | ) | ||||||||
Balances,
December 31, 2004 |
$ | (150,425 | ) | $ | (7,589 | ) | $ | (158,014 | ) |
The accompanying notes are an integral part of the financial
statements.
94
Year
Ended December 31,
|
||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
2004
|
2003
|
2002
|
||||||||||
Cash
flows from operating activities: |
||||||||||||
Net
loss |
$ | (4,431 | ) | $ | (62,156 | ) | $ | (23,716 | ) | |||
Adjustments
to reconcile net loss to net cash provided (used) by operating activities: |
||||||||||||
Fixed
and other asset impairment charges (Note 10) |
| 9,157 | | |||||||||
Labor
dispute settlement charges (Note 9) |
| 31,089 | | |||||||||
Depreciation
and amortization |
19,002 | 18,409 | 18,373 | |||||||||
Cumulative
effect of change in accounting principle |
| | 31,863 | |||||||||
Loss
(gain) on disposal of assets |
759 | (2,012 | ) | (1,109 | ) | |||||||
Other |
(2,390 | ) | (1,450 | ) | (1,130 | ) | ||||||
Changes
in assets and liabilities: |
||||||||||||
Trade
accounts receivable |
(7,606 | ) | (3,058 | ) | 7,303 | |||||||
Inventories |
(35,895 | ) | 10,166 | (10,005 | ) | |||||||
Accounts
payable |
21,909 | (1,967 | ) | 2,520 | ||||||||
Accrued
expenses |
7,991 | 4,211 | 168 | |||||||||
Other |
(1,618 | ) | (1,422 | ) | (560 | ) | ||||||
Net
cash provided (used) by operating activities |
(2,279 | ) | 967 | 23,707 | ||||||||
Cash
flows from investing activities: |
||||||||||||
Additions
to property, plant and equipment |
(10,477 | ) | (11,781 | ) | (8,523 | ) | ||||||
Proceeds
from disposal of property, plant and equipment |
385 | 1,932 | 1,112 | |||||||||
Other,
net |
| 906 | 290 | |||||||||
Net
cash used by investing activities |
(10,092 | ) | (8,943 | ) | (7,121 | ) | ||||||
Cash
flows from financing activities: |
||||||||||||
Borrowings
from related parties |
262,006 | 148,792 | 137,163 | |||||||||
Payments
to related parties |
(249,635 | ) | (140,816 | ) | (139,213 | ) | ||||||
Payment
of long-term debt |
| | (14,536 | ) | ||||||||
Net
cash provided (used) by financing activities |
12,371 | 7,976 | (16,586 | ) | ||||||||
Net
increase in cash and cash equivalents |
| | | |||||||||
Cash
and cash equivalents at the beginning of year |
| | | |||||||||
Cash
and cash equivalents at the end of year |
$ | | $ | | $ | | ||||||
Supplemental
disclosures of cash flow information: |
||||||||||||
Cash
paid for: |
||||||||||||
Interest |
$ | 25,621 | $ | 24,478 | $ | 26,085 |
See Notes 8 and 9 for a description of the pension plan amendment for which the Company recorded a pension intangible and offsetting pension liability of approximately $21.2 million.
The accompanying notes are an integral part of the financial
statements.
95
1. | Nature of Operations |
2. | Summary of Significant Accounting Policies |
Use of Estimates
Revenue Recognition
Concentrations of Credit Risk
Inventory
Property, Plant and Equipment
96
Intangible Assets
Impairment of Long-Lived Assets
Derivative Financial Instruments
Shipping and Handling Cost
Reclassifications
New Accounting Pronouncements
97
3. | Inventories |
2004
|
2003
|
|||||||
---|---|---|---|---|---|---|---|---|
(In
thousands) |
||||||||
Raw
materials |
$ | 19,750 | $ | 5,183 | ||||
Semi-finished
product |
26,226 | 5,683 | ||||||
Finished
product |
13,504 | 12,916 | ||||||
Stores
and operating supplies |
11,144 | 10,947 | ||||||
Total
inventories |
$ | 70,624 | $ | 34,729 |
4. Accrued Expenses
2004
|
2003
|
|||||||
---|---|---|---|---|---|---|---|---|
(In
thousands) |
||||||||
Accrued
payroll and benefits |
$ | 7,487 | $ | 6,723 | ||||
Accrued
environmental |
3,131 | 3,918 | ||||||
Accrued
labor dispute settlement |
| 2,500 | ||||||
Accrued
property taxes |
1,894 | 2,670 | ||||||
Accrued
expenses and product claims |
1,712 | 2,236 | ||||||
Accrued
profit participation |
2,068 | | ||||||
Accrued
defined benefit plan and post-retirement obligations |
7,890 | 606 | ||||||
Accrued
back pay profit sharing obligation and related payroll taxes |
3,508 | | ||||||
Other |
1,178 | 2,224 | ||||||
Total
accrued expenses |
$ | 28,868 | $ | 20,877 |
5. | Debt, Financing Arrangements and Liquidity |
98
2006 |
$ | 310,486 |
6. | Goodwill and Intangible Assets |
As
of December 31, 2004
|
As
of December 31, 2003
|
||||||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Gross Carrying Amount |
Accumulated Amortization |
Net Carrying Amount |
Gross Carrying Amount |
Accumulated Amortization |
Net Carrying Amount |
||||||||||||||||||||
(In
thousands) |
|||||||||||||||||||||||||
Pension-related intangibles(1) |
N/A | N/A | $ | 21,186 | N/A | N/A | $ | | |||||||||||||||||
Amortized
Intangible Assets: |
|||||||||||||||||||||||||
Water
rights |
11,024 | (502 | ) | 10,522 | 11,523 | (565 | ) | 10,958 | |||||||||||||||||
Proprietary
technology(2) |
1,753 | (980 | ) | 773 | 1,653 | (808 | ) | 845 | |||||||||||||||||
|
$ | 12,777 | $ | (1,482 | ) | $ | 11,295 | $ | 13,176 | $ | (1,373 | ) | $ | 11,803 |
Aggregate Amortization Expense: |
2004 |
2003 |
2002 |
|||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
For the year
ended |
$ | 131 | $ | 116 | $ | 122 |
(1) |
In 2004, CF&I recorded a pension intangible related to a pension plan amendment. See Notes 8 and 9 to the CF&I financial statements for additional details. |
(2) |
Weighted average amortization period is fifteen years. |
99
7. | Fair Value of Financial Instruments |
8. | Employee Benefit Plans |
Pension Plans
2004
|
2003
|
|||||||
---|---|---|---|---|---|---|---|---|
(In
thousands) |
||||||||
Change
in benefit obligation: |
||||||||
Projected
benefit obligation at January 1 |
$ | 37,913 | $ | 29,807 | ||||
Service
cost |
2,141 | 2,145 | ||||||
Interest
cost |
2,699 | 1,972 | ||||||
Amendments |
22,890 | | ||||||
Benefits
paid |
(1,702 | ) | (1,206 | ) | ||||
Actuarial
loss |
1,209 | 5,195 | ||||||
Curtailment
loss |
(81 | ) | | |||||
Special
termination benefits |
6,238 | | ||||||
Projected
benefit obligation at December 31 |
71,307 | 37,913 | ||||||
Change
in plan assets: |
||||||||
Fair
value of plan assets at January 1 |
21,469 | 18,083 | ||||||
Actual
return on plan assets |
3,087 | 4,592 | ||||||
Company
contribution |
4,817 | | ||||||
Benefits
paid |
(1,702 | ) | (1,206 | ) | ||||
Fair
value of plan assets at December 31 |
27,671 | 21,469 | ||||||
Projected
benefit obligation in excess of plan assets |
(43,636 | ) | (16,444 | ) | ||||
Unrecognized
prior service cost |
21,186 | | ||||||
Unrecognized
net loss |
8,552 | 9,137 | ||||||
Net
amount recognized |
(13,898 | ) | (7,307 | ) | ||||
Intangible
asset |
21,186 | | ||||||
Minimum
liability |
(27,557 | ) | (7,261 | ) | ||||
Net
pension liability recognized in consolidated balance sheet |
$ | (20,269 | ) | $ | (14,568 | ) |
100
2004
|
2003
|
2002
|
||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
(In
thousands) |
||||||||||||
Components
of net periodic benefit cost: |
||||||||||||
Service
cost |
$ | 2,141 | $ | 2,145 | $ | 1,762 | ||||||
Interest
cost |
2,699 | 1,972 | 1,796 | |||||||||
Expected
return on plan assets |
(1,865 | ) | (1,570 | ) | (1,349 | ) | ||||||
Amortization
of unrecognized prior service cost |
609 | | | |||||||||
Recognized
losses |
491 | 510 | 143 | |||||||||
Net
periodic benefit cost |
$ | 4,075 | $ | 3,057 | $ | 2,352 |
Target
|
2004
|
2003
|
||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
Information
about plan assets: |
||||||||||||
Cash |
0.0 | % | 1.3 | % | 0.0 | % | ||||||
U.S.
equity funds |
48.0 | % | 52.7 | % | 48.2 | % | ||||||
Non-U.S.
Equity funds |
12.0 | % | 14.1 | % | 14.9 | % | ||||||
Fixed
income securities |
5.0 | % | 4.0 | % | 17.0 | % | ||||||
Real
estate funds |
10.0 | % | 7.7 | % | 8.8 | % | ||||||
Absolute
return strategy funds |
18.5 | % | 14.6 | % | 11.1 | % | ||||||
Real
return strategy funds |
6.5 | % | 5.6 | % | 0.0 | % | ||||||
Total
plan assets |
100.0 | % | 100.0 | % | 100.0 | % |
Net
Benefit Obligation
|
Net
Benefit Cost
|
|||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
2004
|
2003
|
2004
|
2003
|
2002
|
||||||||||||||||
Discount
rate |
5.8 | % | 6.0 | % | 6.0 | % | 6.8 | % | 7.0 | % | ||||||||||
Rate
of increase in future compensation levels: |
3.0 | % | 4.0 | % | 4.0 | % | 4.0 | % | 4.0 | % | ||||||||||
Expected
long-term rate of return on plan assets |
N/A | N/A | 8.5 | % | 8.5 | % | 8.5 | % |
101
Expected
future benefit payments |
||
2005 |
$ | 3,362 |
2006 |
3,484 | |
2007 |
3,626 | |
2008 |
3,892 | |
2009 |
4,227 | |
20102014 |
26,550 |
Postretirement Health Care and Life Insurance Benefits
2004
|
2003
|
|||||||
---|---|---|---|---|---|---|---|---|
(In
thousands) |
||||||||
Change
in benefit obligation: |
||||||||
Accumulated
postretirement benefit obligation at January 1 |
$ | 13,777 | $ | 12,520 | ||||
Service
cost |
162 | 161 | ||||||
Interest
cost |
943 | 819 | ||||||
Benefits
paid |
(629 | ) | (608 | ) | ||||
Plan
amendment |
6,112 | | ||||||
Actuarial
loss |
189 | 885 | ||||||
Curtailment
loss |
1,288 | | ||||||
Accumulated
postretirement benefit obligation at December 31 |
21,842 | 13,777 | ||||||
Accumulated
benefit obligation in excess of plan assets |
(21,842 | ) | (13,777 | ) | ||||
Unrecognized
prior service cost |
5,960 | 389 | ||||||
Unrecognized
net loss |
4,106 | 4,253 | ||||||
Postretirement liability recognized in consolidated balance sheet |
$ | (11,776 | ) | $ | (9,135 | ) |
2004
|
2003
|
2002
|
||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
(In
thousands) |
||||||||||||
Components
of net periodic benefit cost: |
||||||||||||
Service
cost |
$ | 162 | $ | 161 | $ | 118 | ||||||
Interest
cost |
943 | 819 | 705 | |||||||||
Recognized
losses |
336 | 275 | 97 | |||||||||
Recognized
prior service cost |
233 | 71 | 71 | |||||||||
Net
periodic benefit cost |
$ | 1,674 | $ | 1,326 | $ | 991 |
102
of $1.7 million expensed in 2004 as indicated above. See Note 9, Contingencies Labor Matters CF&I Labor Dispute Settlement for a description of benefits offered under the plan amendment and early retirement option. |
Expected
future benefit payments |
|||
2005 |
$ | 1,447 | |
2006 |
1,466 | ||
2007 |
1,495 | ||
2008 |
1,523 | ||
2009 |
1,573 | ||
20102014 |
8,381 |
Other Employee Benefit Plans
9. | Contingencies |
Environmental
103
104
Labor Matters
CF&I Labor Dispute Settlement
105
CF&I Labor Dispute Settlement Accounting
Purchase Commitments
Operating Lease Commitments
2005 |
$ | 195 | |
2006 |
54 | ||
2007 |
45 | ||
2008 |
| ||
2009 |
| ||
Beyond |
|
Guarantees and Financing Arrangements
106
Other Contingencies
10. | Asset Impairments |
11. | Major Customers |
107
12. | Related Party Transactions |
Oregon Steel Mills, Inc.
2004
|
2003
|
2002
|
||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
(In
thousands) |
||||||||||||
Purchases
from Oregon Steel |
$ | 9,862 | $ | 3,362 | $ | | ||||||
Oregon
Steel administrative fees |
4,971 | 3,916 | 3,414 | |||||||||
Interest
expense on notes payable to Oregon Steel |
24,887 | 24,562 | 24,602 | |||||||||
Notes
payable to Oregon Steel at December 31 |
288,730 | 276,359 | 238,329 |
New CF&I, Inc.
2004
|
2003
|
2002
|
||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
(In
thousands) |
||||||||||||
Services
from subsidiary of New CF&I |
$ | 5,246 | $ | 3,994 | $ | 2,931 | ||||||
Interest
expense on notes payable to New CF&I |
1,158 | 1,078 | 1,254 | |||||||||
Accounts
payable to New CF&I at December 31 |
5,198 | 4,671 | 6,146 | |||||||||
Debt
payable to New CF&I at December 31 |
21,756 | 21,756 | 21,756 | |||||||||
Interest
payable on that debt at December 31, included in accounts payable |
8,342 | 6,580 | 7,093 |
108
ITEM 9. | CHANGES IN AND DISAGREEMENTS WITH ACCOUNTANTS ON ACCOUNTING AND FINANCIAL DISCLOSURE |
ITEM 9A. | CONTROLS AND PROCEDURES |
Evaluation of Disclosure Controls and Procedures
Managements Report on Internal Control Over Financial Reporting
Changes in Internal Control Over Financial Reporting
109
ITEM 9B. | OTHER INFORMATION |
PART III
ITEMS 10. and 11. | DIRECTORS AND EXECUTIVE OFFICERS OF THE REGISTRANT AND EXECUTIVE COMPENSATION |
ITEM 12. | SECURITY OWNERSHIP OF CERTAIN BENEFICIAL OWNERS AND MANAGEMENT AND RELATED STOCKHOLDER MATTERS |
ITEM 13. | CERTAIN RELATIONSHIPS AND RELATED TRANSACTIONS |
ITEM 14. | PRINCIPAL ACCOUNTANT FEES AND SERVICES |
110
PART IV
ITEM 15. | EXHIBITS AND FINANCIAL STATEMENT SCHEDULES |
Page
|
||||||||||
---|---|---|---|---|---|---|---|---|---|---|
(a) |
Financial Statements: |
|||||||||
|
Oregon Steel Mills, Inc. |
|||||||||
|
(i) |
Report of Independent Registered Public Accounting Firm 2004 and 2003 |
34 | |||||||
|
(ii) |
Report of Independent Registered Public Accounting Firm on Internal Control Over Financial Reporting 2004 |
35 |
|||||||
|
(iii) |
Report of Independent Registered Public Accounting Firm 2002 |
36 | |||||||
|
(iv) |
Consolidated Financial Statements: |
||||||||
|
|
Balance Sheets at December 31, 2004 and 2003 |
37 | |||||||
|
|
Statements of Income for each of the three years in the period ended December 31, 2004 |
38 | |||||||
|
|
Statements of Changes in Stockholders Equity and Comprehensive
Income for each of the three years in the period ended December 31, 2004 |
39 | |||||||
|
|
Statements of Cash Flows for each of the three years in the period ended December 31, 2004 |
40 | |||||||
|
|
Notes to Consolidated Financial Statements |
41 | |||||||
|
New
CF&I, Inc. |
|||||||||
|
(v) |
Report of Independent Registered Public Accounting Firm 2004 and 2003 |
68 | |||||||
|
(vi) |
Report of Independent Registered Public Accounting Firm 2002 |
69 | |||||||
|
(vii) |
Consolidated Financial Statements: |
||||||||
|
|
Balance Sheets at December 31, 2004 and 2003 |
70 | |||||||
|
|
Statements of Income for each of the three years in the period ended December 31, 2004 |
71 | |||||||
|
|
Statements of Changes in Stockholders Deficit and Comprehensive Income for each of the three years in the period ended December 31, 2004 |
72 | |||||||
|
|
Statements of Cash Flows for each of the three years in the period ended December 31, 2004 |
73 | |||||||
|
|
Notes to Consolidated Financial Statements |
74 |
111
CF&I, Steel L.P. |
||||||||
(viii) |
Report of Independent Registered Public Accounting Firm 2004 and 2003 |
90 | ||||||
(ix) |
Report of Independent Registered Public Accounting Firm 2002 |
91 | ||||||
(x) |
Financial Statements: |
|||||||
|
Balance Sheets at December 31, 2004 and 2003 |
92 | ||||||
|
Statements of Income for each of the three years in the period ended December 31, 2004 |
93 | ||||||
|
Statements of Changes in Partners Deficit and Comprehensive Loss for each of the three years in the period ended December 31, 2004 |
94 | ||||||
|
Statements of Cash Flows for each of the three years in the period ended December 31, 2004 |
95 | ||||||
|
Notes to Financial Statements |
96 | ||||||
|
|
|||||||
(xi) |
Financial Statement Schedule for each of the three years in the period ended December 31, 2004: |
|||||||
|
Report of Independent Registered Public Accounting Firm 2004 and 2003 |
113 | ||||||
|
Schedule IIValuation and Qualifying Accounts |
114 | ||||||
(xii) |
Exhibits: Reference is made to the index of exhibits on pages 115, 116 and 117 of this report |
115 |
(b) | Exhibits: |
(c) | Schedules: |
112
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
The Board of Directors and Stockholders
Oregon Steel Mills, Inc.:
Under date of March 11, 2005, we reported on the consolidated balance sheets of Oregon Steel Mills, Inc. and subsidiaries as of December 31, 2004 and 2003, and the related consolidated statements of income, changes in stockholders equity and comprehensive income, and cash flows for each of the years in the two-year period ended December 31, 2004, which are included in this Form 10-K. In connection with our audits of the aforementioned consolidated financial statements, we also audited the related Schedule II Valuation and Qualifying Accounts, for each of the years in the two-year period ended December 31, 2004. This financial statement schedule is the responsibility of the Companys management. Our responsibility is to express an opinion on this financial statement schedule based on our audits.
In our opinion, such financial statement schedule, when considered in relation to the basic consolidated financial statements taken as a whole, presents fairly, in all material respects, the information set forth therein.
Portland, Oregon
March 11, 2005
113
Column
A
|
Column
B
|
Column
C
|
Column
D
|
Column
E
|
||||||||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Classification
|
Balance
at Beginning Of Period |
Additions Charged to Costs and Expenses |
Charged to Other Accounts |
Deductions
|
Balance
at End of Period |
|||||||||||||||||||||||||
2004 |
||||||||||||||||||||||||||||||
Allowance
for doubtful accounts |
$ | 3,665 | $ | 2,998 | $ | | $ | (2,003 | ) | $ | 4,660 | |||||||||||||||||||
2003 |
||||||||||||||||||||||||||||||
Allowance
for doubtful accounts |
$ | 4,346 | $ | 1,254 | $ | | $ | (1,935 | ) | $ | 3,665 | |||||||||||||||||||
2002 |
||||||||||||||||||||||||||||||
Allowance
for doubtful accounts |
$ | 4,299 | $ | 2,535 | $ | | $ | (2,488 | ) | $ | 4,346 |
114
Index of Exhibits*
Exhibit Number |
Description
|
|
---|---|---|
2.0 |
Asset Purchase Agreement dated as of January 2, 1992, by and between
Camrose Pipe Company (a partnership) and Stelco Inc. (Filed as exhibit
2.0 to Form 8-K dated June 30, 1992.) |
|
2.1 | Asset Purchase Agreement dated as of March 3, 1993, among CF&I Steel
Corporation, Denver Metals Company, Albuquerque Metals Company, CF&I
Fabricators of Colorado, Inc., CF&I Fabricators of Utah, Inc., Pueblo
Railroad Service Company, Pueblo Metals Company, Colorado & Utah Land
Company, the Colorado and Wyoming Railway Company, William J. Westmark
as trustee for the estate of The Colorado and Wyoming Railway Company,
CF&I Steel, L.P., New CF&I, Inc. and Oregon Steel Mills, Inc.
(Filed as exhibit 2.1 to Form 8-K dated March 3, 1993.) |
|
3.1 | Restated Certificate of Incorporation of the Company, as amended. (Filed
as exhibit 3.1 to Form 10-Q for the period ended June 30, 2003.) |
|
3.2 | Bylaws of the Company (as amended and restated on May 1, 2003). (Filed
as exhibit 3.2 to Form 10-Q for the period ended June 30, 2003.) |
|
4.1 | Specimen Common Stock Certificate. (Filed as exhibit 4.1 to Form S-1
Registration Statement 33-38379.) |
|
4.2 | Rights Agreement between Oregon Steel Mills, Inc. and ChaseMellon Shareholder
Services, LLC (now Mellon Investor Services, LLC), as Rights Agent. (Filed
as Exhibit 1 to the Companys Registration Statement on Form 8-A
(SEC Reg. No. 1-9987.) |
|
4.3 | Indenture, dated as of July 15, 2002, by and among Oregon Steel Mills,
U.S. Bank National Association, as trustee, and New CF&I, Inc., and
CF&I Steel, L.P., as guarantors. (Filed as exhibit 4.1 to the Registration
statement on Form S-4 (SEC Reg. No. 333-98249).) |
|
4.4 | First Amendment to Oregon Steel Mills, Inc. Indenture. (Filed as Exhibit
4.2 to Form 10-Q for the period ended September 30, 2002.) |
|
4.5 | Exchange and Registration Rights Agreement, dated July 15, 2002, between
Oregon Steel Mills and Goldman, Sachs & Co. (Filed as exhibit 4.2 to the Registration Statement on Form S-4 (SEC Reg. No. 333-98249) and incorporated by reference herein.) |
|
4.6 | Security Agreement, dated as of July 15, 2002, between Oregon Steel Mills
and U.S. Bank National Association. (Filed as exhibit 4.3 to the Registration Statement on Form S-4 (SEC Reg. No. 333-98249).) |
|
4.7 | Security Agreement, dated as of July 15, 2002, between CF&I Steel,
L.P. and U.S. Bank National Association. (Filed as exhibit 4.4 to the Registration Statement on Form S-4 (SEC Reg. No. 333-98249) and incorporated by reference herein.) |
|
4.8 | Security Agreement, dated as of July 15, 2002, between New CF&I,
Inc. and U.S. Bank National Association. (Filed as exhibit 4.5 to the Registration Statement on Form S-4 (SEC Reg. No. 333-98249).) |
|
4.9 | Intercreditor Agreement, dated July 15, 2002 between U.S. Bank National
Association and Textron Financial Corporation. (Filed as exhibit 4.6 to the Registration Statement on Form S-4 (SEC Reg. No. 333-98249).) |
|
4.10 | Form
of Deed of Trust, Assignment of Rents and Leases and Security Agreement.
(Filed as exhibit 4.7 to the Registration Statement on Form S-4 (SEC Reg.
No. 333-98249).) |
|
4.11 | Form
of Global Note. (Filed as exhibit 4.8 to the Registration Statement on
Form S-4 (SEC Reg. No. 333-98249).) |
|
4.12 | Guarantee of CF&I Steel, L.P. (Filed as exhibit 4.9 to the Registration
Statement on Form S-4 (SEC Reg. No. 333-98249).) |
|
4.13 | Guarantee of New CF&I, Inc. (Filed as exhibit 4.10 to the Registration
Statement on Form S-4 (SEC Reg. No. 333-98249).) |
|
10.1** | Form
of Indemnification Agreement between the Company and its directors. (Filed
as exhibit 10.3 to Form 10-Q for the period ended June 30, 2003.) |
115
Exhibit Number |
Description
|
|||
---|---|---|---|---|
10.2** |
Form
of Indemnification Agreement between the Company and its executive officers.
(Filed as exhibit 10.2 to Form 10-Q for the period ended June 30, 2003.) |
|||
10.3 |
Agreement for Electric Power Service between registrant and Portland
General Electric Company. (Filed as exhibit 10.20 to Form S-1 Registration
Statement 33-20407.) |
|||
10.4** |
Form
of Change in Control Agreement between the Company and certain of its
key employees, together with Schedule of Summary of Material Differences
From Form of Change in Control Agreement filed herewith (Filed as exhibit
10.4 to Form 10-K for the period ended December 31, 2004.) |
|||
10.5 |
Summary of Rights to Purchase Participating Preferred Stock. (Filed as
exhibit 2 to the Companys Registration Statement on Form 8-A (SEC
Reg. No. 1-9987).) |
|||
10.6 |
Form
of Rights Certificate and Election to Purchase. (Filed as exhibit 3 to
the Companys Registration Statement on Form 8-A (SEC Reg. No. 1-9987).) |
|||
10.7** |
2002
Annual Incentive Plan for certain of the Companys management employees.
(Filed as exhibit 10.11 to Form 10-K for the period ended December 31,
2001.) |
|||
10.8** |
2000
Non-Qualified Stock Option Plan. (Filed as exhibit 99.1 to the Companys
Registration Statement on Form S-8 (see Reg. No. 333-68732).) |
|||
10.9** |
2002
Non-Employee Directors Stock Option Plan. (Filed as exhibit 99.1
to the Companys Registration Statement on Form S-8 (SEC Reg. No.
333-86980).) |
|||
10.10*** |
Credit Agreement, dated as of July 12, 2002, among Oregon Steel Mills,
Inc., New CF&I, Inc., CF&I Steel, L.P. and Colorado & Wyoming
Railway Company as borrowers, the financial institutions that are or may
from time to time become parties thereto, as Lenders, Textron Financial
Corporation, as Agent for the Lenders, and GMAC Business Credit LLC, as
Co-Managing Agent. (Filed as exhibit 10.1 to the Registration Statement
on Form S-4 (SEC Reg. No. 333-98249).) |
|||
10.11 |
Amendment No. 1 to Credit Agreement dated as of December 13, 2002. (Filed
as exhibit 10.11 on Form 10-K for the period ended December 31, 2002). |
|||
10.12 |
Amendment No. 2 to Credit Agreement, dated as of June 30, 2003. (Filed
as exhibit 10.1 on Form 10-Q for the period ended June 30, 2003.) |
|||
10.13 |
Security Agreement, dated as of July 12, 2002, among Oregon Steel Mills,
Inc., New CF&I, Inc., CF&I Steel, L.P. and the Agent for the Lenders.
(Filed as exhibit 10.2 to the Registration Statement on Form S-4 (SEC
Reg. No. 333-98249).) |
|||
10.14 |
Employment Agreement dated August 1, 2003, between the Company and James
E. Declusion. (Filed as exhibit 10.1 on Form 10-Q for the period ended
September 30, 2003.) |
|||
10.15 |
Separation Agreement and General Release dated September 16, 2003, between
the Company and its subsidiaries and Joe E. Corvin. (Filed as exhibit
10.2 on Form 10-Q for the period ended September 30, 2003.) |
|||
10.16 |
Amendment No. 3 to Credit Agreement dated as of September 26, 2003. (Filed
as exhibit 10.3 on Form 10-Q for the period ended September 30, 2003.) |
|||
10.17 |
Amendment No. 4 to Credit Agreement dated as of November 13, 2003. (Filed
as exhibit 10.4 on Form 10-Q for the period ended September 30, 2003.) |
|||
10.18*** |
Rocky Mountain Steel Mills Labor Dispute Settlement Agreement and Attachment
J. (Filed as exhibit 10.18 to the Registration Statement on Form S-3 (SEC
Reg. No. 333-118959).) |
|||
10.19 |
Modification Agreement dated as of September 10, 2004. (Filed as exhibit
10.19 to the Registration Statement on Form S-3 (SEC Reg. No. 333-118959).) |
|||
10.20 |
Rocky Mountain Steel Mills-United Steelworkers of America Back Pay Trust
Agreement. (Filed as exhibit 10.20 to the Registration Statement on Form
S-3 (SEC Reg. No. 333-118959).) |
|||
10.21 |
Collective Bargaining Agreement dated as of January 14, 2004, between
Rocky Mountain Steel Mills and United Steelworkers of America Local 2102,
together with Schedule of Omitted Exhibits and Summary of Material Differences
From Collective Bargaining Agreement filed herewith. (Filed as exhibit
10.21 to Form 10-K for the period ended December 31, 2004.) |
116
Exhibit Number |
Description
|
|
---|---|---|
18.0 |
Certifying Accountants Preferability Letter. (Filed as exhibit
18.0 on Form 10-Q for the period ended June 30, 2003.) |
|
21.0 |
Subsidiaries of registrant. (Filed as exhibit 21.0 on Form 10-K for the
period ended December 31, 2004.) |
|
23.0 |
Consent of Independent Registered Public Accounting Firm PricewaterhouseCoopers LLP. |
|
23.1 |
Consent of Independent Registered Public Accounting Firm KPMG |
|
31.1 |
CEO
Certification pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.
(Filed as exhibit 31.1 for the period ended December 31, 2004.) |
|
31.2 |
CFO
Certification pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.
(Filed as exhibit 31.2 for the period ended December 31, 2004.) |
|
32.1 |
CEO
and CFO Certification pursuant to Section 906 of the Sarbanes-Oxley Act
of 2002. (Filed as exhibit 32.0 for the period ended December 31, 2004.) |
|
99.0 |
Partnership Agreement dated as of January 2, 1992, by and between Camrose
Pipe Corporation and Stelcam Holding, Inc. (Filed as exhibit 28.0 to Form
8-K dated June 30, 1992.) |
* |
The Company will furnish to stockholders a copy of the exhibit upon payment of $.35 per page to cover the expense of furnishing such copies. Requests should be directed to Jeff S. Stewart, Corporate Controller, Oregon Steel Mills, Inc., PO Box 5368, Portland, Oregon 97228. |
** |
Management contract or compensatory plan. |
*** |
Certain Exhibits and Schedules to this Exhibit are omitted. A list of omitted Exhibits is provided in the Exhibit and the Registrant agrees to furnish to the Commission as a supplement a copy of any omitted Exhibits or Schedules upon request. |
117
SIGNATURES REQUIRED FOR FORM 10-K
By |
/s/ James E. Declusin Chief Executive Officer |
Signature |
Title |
Date |
||||||||
---|---|---|---|---|---|---|---|---|---|---|
/s/ James E.
Declusin (James E. Declusin) |
President, Chief Executive Officer and Director (Principal Executive Officer) |
March 16, 2005 |
||||||||
/s/ L. Ray
Adams (L. Ray Adams) |
Vice President Finance, Chief Financial Officer and Treasurer (Principal Financial Officer) |
March 16, 2005 |
||||||||
/s/ (Jeff S.
Stewart) (Jeff S. Stewart) |
Corporate Controller (Principal Accounting Officer) |
March 16, 2005 |
||||||||
/s/ William
Swindells (William Swindells) |
Chairman of the Board and Director |
March 16, 2005 |
||||||||
/s/ Harry L.
Demorest (Harry L. Demorest) |
Director |
March 16, 2005 |
||||||||
/s/ William P.
Kinnune (William P. Kinnune) |
Director |
March 16, 2005 |
||||||||
/s/ Carl W.
Neun (Carl W. Neun) |
Director |
March 16, 2005 |
||||||||
/s/ David L.
Parkinson (David L. Parkinson) |
Director |
March 16, 2005 |
||||||||
/s/ Stephen P.
Reynolds (Stephen P. Reynolds) |
Director |
March 16, 2005 |
||||||||
/s/ Frank M.
Walker (Frank M. Walker) |
Director |
March 16, 2005 |
||||||||
/s/ Brett
Wilcox (Brett Wilcox) |
Director |
March 16, 2005 |
118